Miller Electric KC237900 HIGH-FREQUENCY Radiation, Location, General Installation Procedures

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L. High Frequency

High frequency is radio frequency energy, either con- tinuous or pulsed, used to start or stabilize a welding arc.

M. High-Frequency Assisted Arc Welding

High-frequency assisted arc welding refers to any of the arc welding processes requiring high frequency.

N. Interference

Interference is the unwanted and problematic reception of high-frequency energy.

O. Radiation

Radiation is the transmission of high-frequency energy through space.

8-3. HIGH-FREQUENCY RADIATION

Installations using high frequency, either as an integral part of the power source or as an accessory unit, will produce some high-frequency radiation. Such radiation, if the signal strength is sufficient at the receiving device,

8-4. LOCATION

Locate the high-frequency power source as close to the welding process as possible. Also consider the near- ness of a suitable ground connection when selecting a site for the installation of the power source. Ideally, the high-frequency power source should be located in an area where there is a limited amount of miscellaneous wiring (lighting, power, telephone, communications, and other unshielded conductors) located within the welding zone. Ungrounded, metallic conductors in the welding zone can act as antennas which will pick up, conduct, or reradiate the high-frequency energy transmitted by the welding circuit. All miscellaneous wiring in the welding zone should be enclosed in grounded, rigid metallic con- duit, copper braid, or some other material having an equivalent shielding efficiency, and grounded at 50 ft. (15 m) intervals (see Figure 8-1).

Shielded Wire

Electrode

Holder

can cause an inconvenience or disruption of communi- cations or can cause malfunction in sensitive electronic controls and systems. The four major causes of high- frequency radiation are as follows:

A.Direct Radiation From The Power Source Or High-Frequency Accessory Unit

Direct radiation is that radiation emanating directly from the power source or accessory unit. Radiation from the power line and welding power source accessories is not considered to be direct radiation from the power source or accessory unit.

Ground At 50ft.

(15 m) Intervals

50 ft.

(15 m)

Work Clamp

High-FrequencyGround

Welding

Power Source

Keep all unshielded and ungrounded

wires out of the welding zone.

S-0017

B. Direct Radiation From The Welding Circuit

Any attachment to the output terminals of the high-fre- quency source is capable of acting as an antenna and radiating high-frequency energy. Attachments include weld cables, torches, worktables, etc. Since direct ra- diation from the welding circuit is the major source of ra- diation, it is important to keep attachments to a mini- mum.

C.Conduction And Radiation From The Power Line

Most power lines are capable of conducting high-fre- quency energy which may cause interference directly or by reradiation from these power lines. Normally such ra- diation is small when compared to that caused by radia- tion from the weld cables.

D. Reradiation

Radiation from the welding circuit can be picked up by ungrounded metal objects or unshielded wiring in the immediate vicinity, conducted some distance, and reradiated. This can be a troublesome source of inter- ference.

Figure 8-1. Requirements To Minimize Reradia- tion Pickup In The Vicinity Of The Welding Zone

8-5. GENERAL INSTALLATION PROCEDURES

A. Weld Cables

Keep the weld cables as short as possible and do not exceed 25 ft. (8 m) in length. Position the cables as close together and as close to the floor or ground plane as possible.

If the welding operation must be carried out at a point farther than 25 ft. (8 m) from the welding power source, use a portable high-frequency source and locate the portable unit within 25 ft. (8 m) of the welding electrode.

B.High-Frequency Assisted Arc Welding Power Sources

When the high-frequency assisted arc welding power source is in operation, all service doors and covers must be closed, securely fastened, and adequately bonded to ensure good contact around the entire perimeter of the opening. Except for changes and adjustments allowed by the manufacturer, the high-frequency assisted arc welding power source should not be modified.

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Contents Processes OM-530JDescription From Miller to You Table of Contents List of Charts and Tables Electrical DiagramsParts List Certification for High Frequency ARC Welding EquipmentGeneral Information and Safety Safety Precautions and Signal WordsSpecifications Safety Alert Symbol and Signal WordsSite Selection Installation or RelocationDescription Transporting MethodsComponent Installation Field Installation of TIG-UNITProcedure When Using An External 115 Volts AC Power Supply Procedure When Using 230 Volts AC Internal PowerProcedure When Mounting To 600 Ampere Welding Power Sources Field Installation of Pulser Field Installation of ElectroslopeProcedure for Remote TIG-UNIT IN- Stallation Location Of Relay CR2 And Other ComponentsElectrical Installation Figure Field Installation of Optional PRE- Flow TimerMechanical Installation Figure Electric Shock can killFront Panel Mounting Hole Layout Field Installation of Optional Spot Timer Figure Remote Amperage Output ContactorOn OFF Overload Press to Start GAS GAS OUTCoolant Coolant OUT Coolant Connections Optional FigureWithout Electroslope Amperage Amperage AdjustmentpanelOperator Controls With ElectroslopePostflow GAS/COOLANT on OFFRemote Hand Controls Highon Frequency OFF High FrequencyPULSES/SECOND On TimeBackground ST-009 477-D ST-007 648-G Percentage Initial Amperage ElectroslopePercentage Upslope Rate Percentage Final Amperage Preflow Time Control & Switch Optional FigureSpot Time Control and Switch Optional Figure Preflow TimeHOT METAL, SPATTER, and Slag can cause fire and burns Sequence of OperationFumes and Gases can seriously harm your health GAS Tungsten ARC WeldingShielded Metal ARC Welding with TIG- Unit Maintenance & TroubleshootingShutting Down Weld Cables Maintenance Schedule FrequencyInternal Cleaning Tungsten ElectrodeThorium Alloyed Tungsten Red Band Green BandZirconium Alloyed Tungsten Brown Band Circuit Board Handling Precautions Overload ProtectionTroubleshooting Trouble Probable Cause RemedyElectrical Diagrams OM-530 OM-530 OM-530 General Certification for High Frequency ARC Welding EquipmentDefinitions HIGH-FREQUENCY Radiation General Installation ProceduresLocation Power Service Shielding Of Miscellaneous Wiring In The Weld- ing ZoneMetal Buildings Installation Guidelines Checklist Parts List Main AssemblyQuantity Item Dia Part Model Description Panel, Control Rear w/Components 111 HF Panel -1 ItemPanel, Front w/Components C19 028 CAPACITOR, polye met film 1uf 250VDC Switch, Polarity 300 & 400A Models -4 Item 011041 Pulser Optional -4 ItemElectroslope 9 Optional -4 Item Switch, Polarity 500 & 600A Models -4 Item 048Panel, Control Front w/Components Optional Equipment Page Gold Star SS Accessories TIG-RIG AccessoriesAmpset Cordless Remote Current Control Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co

KC237900 specifications

The Miller Electric KC237900 is a standout model in the realm of welding technology, specifically designed for versatility and efficiency. This machine embodies Miller's commitment to innovation and quality, making it a popular choice among professionals and hobbyists alike.

One of the main features of the KC237900 is its advanced inverter technology, which allows the unit to operate efficiently across a range of welding applications. This technology ensures that the welder maintains a stable arc for precision welding, even on thin materials. The inverter design also contributes to a lighter and more compact machine, enhancing portability without compromising on power.

The KC237900 supports multiple welding processes, including MIG, Flux-Cored, and Stick welding. This versatility makes it suitable for a variety of projects, from automotive repairs to intricate fabrication tasks. The machine’s ability to handle diverse materials, including steel, stainless steel, and aluminum, further expands its application scope.

Another characteristic of the Miller Electric KC237900 is its user-friendly interface. The digital display provides clear information on amperage and voltage settings, allowing welders to make quick adjustments as needed. Additionally, the intuitive control panel simplifies the operation, making it accessible to users with varying skill levels.

The arc technology integrated into the KC237900 contributes to its smooth and stable welding performance. The unit utilizes Miller's Auto-Set feature, which automatically adjusts parameters based on material thickness and type. This feature not only speeds up the setup process but also enhances the overall weld quality.

Durability is another key aspect of the KC237900. Built with robust materials, the machine is designed to withstand the rigors of job site conditions. Its protective features, such as thermal overload protection, ensure that the unit operates safely and efficiently.

In conclusion, the Miller Electric KC237900 is a high-performance welding machine that combines advanced inverter technology, versatility, and user-friendly features. With its ability to handle multiple welding processes and materials, along with its focus on reliability and ease of use, it stands out as an excellent choice for both experienced welders and newcomers to the trade. Whether for professional use or personal projects, the KC237900 delivers the performance and quality that Miller Electric is known for.
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