Miller Electric SS-74S16, SS-74D12, SS-74S12, and SS-74D16 manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 4/05

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-1500-11 207 750KProcesses File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesRating SpecificationsInstalling Swivel Into Pipe Post 12 ft 3.7 m Boom 16 ft 4.9 m BoomAdjusting Control Tilt Bracket Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection DiagramPin Information Control Box ConnectionsPin Plug Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstalling And Threading Welding Wire Rear roll to half that of the front rollsCurrent Detect Override OFF Factory Default S1-1 And S1-2 Setting Internal DIP SwitchesSetting Current Detect Override S1-1 Automatic Run-In OFF S1-1 And S1-2General Terms Cold Wire Jog Operational TermsPower Switch Jog/PurgeTrigger Hold Switch Months Routine MaintenanceDisconnect power before maintaining Error Indications DiagnosticsIndicated Error Trouble Remedy TroubleshootingDisconnect power before troubleshooting − Electrical Diagram − Parts List Quantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly, Wire -1Item Support, Hub & Reel Roll Drive Roll and Wire Guide KitsFraction Metric Kit RollOM-1500−11 Page Service SupportOwner’s Record Miller Electric Mfg. Co

SS-74D12, SS-74S16, and SS-74D16, SS-74S12 specifications

Miller Electric has long been a leader in the field of welding equipment, and their range of gas-powered engine-driven welding machines showcases innovative technology designed for efficiency, reliability, and versatility. Among these products, the Miller SS-74S12, SS-74D16, SS-74S16, and SS-74D12 models stand out, providing robust solutions tailored for a variety of welding applications.

The SS-74S12 is a standout model, known for its smooth operation and user-friendly interface. At the heart of this machine lies a powerful engine that delivers consistent performance, making it ideal for remote job sites where access to power may be limited. The SS-74S12 features advanced inverter technology, ensuring optimal energy consumption without sacrificing welding quality. Its lightweight design enhances portability, allowing for convenient transport across different work sites.

Next in the lineup is the SS-74D16, which caters to users who require increased versatility. This machine incorporates dual-voltage capabilities, enabling it to operate effectively with either 120V or 240V power sources. This flexibility makes it a prime choice for contractors who frequently switch between residential and industrial projects. Additionally, the SS-74D16 is equipped with a digital display, providing real-time feedback on welding parameters, which improves user experience and accuracy.

The SS-74S16 model brings similar features to the table but with a focus on increased duty cycle. This characteristic is particularly advantageous for those engaged in heavy-duty fabrication work where extended periods of operation are commonplace. The enhanced cooling system ensures that the machine remains operational without overheating, allowing for longer, uninterrupted work sessions.

Finally, the SS-74D12 model is tailored for users who prioritize compact designs without compromising performance. This model combines the advantages of the other machines in a space-saving format, making it an excellent choice for workshops or job sites with limited space. The SS-74D12 also emphasizes fuel efficiency, allowing for lower operating costs over time, which is critical for businesses working with budget constraints.

Together, these models from Miller Electric represent a blend of advanced technology and practical features that cater to the needs of modern welders. Whether requiring mobility, versatility, durability, or compactness, users can find a model that fits their specific welding requirements, all while upholding Miller Electric’s reputation for quality and performance in the industry.
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