Miller Electric and SS-74D16, SS-74D12, SS-74S12, SS-74S16 manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4. California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT UTILISATION

5

2-1.

Signification des symboles

5

2-2. Dangers relatifs au soudage à l’arc

5

2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil

7

2-4. Principales normes de sécurité

8

2-5. Information sur les champs électromagnétiques

8

SECTION 3 − INTRODUCTION

9

3-1.

Specifications

9

SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4-1. Installing Swivel Into Pipe Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4-2. Adjusting Control Tilt Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4-3. Installing Boom And Reel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4-4. Installing Wire Guide Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-5. Equipment Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-6. Control Box Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4-7.14-Pin Plug Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4-8. Removing Safety Collar And Adjusting Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-9. Gun Recommendation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4-10. Wire Type, Size, And Feed Speed Capability Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4-11. Installing And Threading Welding Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4-12. Setting Internal DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4-13. Optional Equipment DIP Switch Settings (For Models with Meters Only) . . . . . . . . . . . . . . . . . . . . . . . . 16

SECTION 5 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5-1. Operational Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5-2. Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 5-3. Jog/Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5-4. Trigger Hold Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5-5. Voltage Control And Digital Meters (For Models With Meters Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SECTION 6 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 6-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6-2. Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6-3. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SECTION 7 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SECTION 8 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

OPTIONS AND ACCESSORIES WARRANTY

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Contents File MIG Gmaw OM-1500-11 207 750KProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité12 ft 3.7 m Boom 16 ft 4.9 m Boom SpecificationsInstalling Swivel Into Pipe Post RatingInstalling Boom And Reel Support Adjusting Control Tilt BracketEquipment Connection Diagram Installing Wire Guide ExtensionControl Box Connections Pin Plug InformationPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityRear roll to half that of the front rolls Installing And Threading Welding WireAutomatic Run-In OFF S1-1 And S1-2 Setting Internal DIP SwitchesSetting Current Detect Override S1-1 Current Detect Override OFF Factory Default S1-1 And S1-2Operational Terms General Terms Cold Wire JogJog/Purge Power SwitchTrigger Hold Switch Routine Maintenance Disconnect power before maintainingMonths Diagnostics Indicated ErrorError Indications Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram − Parts List Quantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly, Wire -1Item Support, Hub & Reel Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollOM-1500−11 Page Support ServiceMiller Electric Mfg. Co Owner’s Record

SS-74D12, SS-74S16, and SS-74D16, SS-74S12 specifications

Miller Electric has long been a leader in the field of welding equipment, and their range of gas-powered engine-driven welding machines showcases innovative technology designed for efficiency, reliability, and versatility. Among these products, the Miller SS-74S12, SS-74D16, SS-74S16, and SS-74D12 models stand out, providing robust solutions tailored for a variety of welding applications.

The SS-74S12 is a standout model, known for its smooth operation and user-friendly interface. At the heart of this machine lies a powerful engine that delivers consistent performance, making it ideal for remote job sites where access to power may be limited. The SS-74S12 features advanced inverter technology, ensuring optimal energy consumption without sacrificing welding quality. Its lightweight design enhances portability, allowing for convenient transport across different work sites.

Next in the lineup is the SS-74D16, which caters to users who require increased versatility. This machine incorporates dual-voltage capabilities, enabling it to operate effectively with either 120V or 240V power sources. This flexibility makes it a prime choice for contractors who frequently switch between residential and industrial projects. Additionally, the SS-74D16 is equipped with a digital display, providing real-time feedback on welding parameters, which improves user experience and accuracy.

The SS-74S16 model brings similar features to the table but with a focus on increased duty cycle. This characteristic is particularly advantageous for those engaged in heavy-duty fabrication work where extended periods of operation are commonplace. The enhanced cooling system ensures that the machine remains operational without overheating, allowing for longer, uninterrupted work sessions.

Finally, the SS-74D12 model is tailored for users who prioritize compact designs without compromising performance. This model combines the advantages of the other machines in a space-saving format, making it an excellent choice for workshops or job sites with limited space. The SS-74D12 also emphasizes fuel efficiency, allowing for lower operating costs over time, which is critical for businesses working with budget constraints.

Together, these models from Miller Electric represent a blend of advanced technology and practical features that cater to the needs of modern welders. Whether requiring mobility, versatility, durability, or compactness, users can find a model that fits their specific welding requirements, all while upholding Miller Electric’s reputation for quality and performance in the industry.
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