Miller Electric SS-74S16, SS-74D12, SS-74S12, and SS-74D16 manual 070

Page 30

 

 

 

 

 

 

Quantity

Item

Dia.

 

Part

 

 

Model

No.

Mkgs.

 

No.

Description

74S

74D

 

 

 

 

Figure 8-2. Control Box (Figure 8-1 Item 1) (Continued)

 

 

 

 

 

 

 

 

 

. . . 10 . .

. . . . . . . .

. .

. . . 070 371

. . Blank, Snap-In Nyl 1.125 Mtg Hole

. . . 2 . .

2. .

. . . 11 . .

. . . . . . . .

. .

. . . 200 553

. . Bracket, Control Box Mounting

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 12 . .

. . PC1

. . . . . 217 872

. . Circuit Card Assy, Motor Control

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 13 . .

. . . S1 .

. .

. . . 111 997

. . Switch, Rocker Spst 10a 250 Vac On-Off

. . . 1 . .

1. .

. . . 14 . .

. . . S2 .

. .

. . . 200 295

. . Switch, Rocker Spdt 15a 12v (On)-Off-(On)

. . . 1 . .

1. .

. . . 15 . .

. . . S3 .

. .

. . . 201 642

. . Switch, Rocker Spdt 15a 12v Onnone-On

. . . 1 . .

1. .

. . . 16 . .

. . . . . . . .

. .

. . . 207 742

. . Nameplate, Lower

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 16 . .

. . . . . . . .

. .

. . . 207 743

. . Nameplate, Lower (CE version)

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 17 . .

. . . . . . . .

. .

. . . 213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 0 . .

1. .

. . . 18 . .

. . . . . . . .

. .

. . . 119 951

. . Blank, Snap-in Nyl .437 Mtg Hole Black

. . . 1 . .

0. .

. . . 19 . .

. . . . . . . .

. .

. . . 171 007

. . Knob, Pointer 1.670 Dia X .250 Id W/Set Screwsplstc

. . . 1 . .

0. .

. . . 19 . .

. . . . . . . .

. .

. . . 213 134

. . Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring

. . . 0 . .

1. .

. . . 20 . .

. . . . . . . .

. .

. . . 203 212

. . Nameplate, Upper

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

0. .

. . . . . . . .

. . . . . . . .

. .

. . . 206 432

. . Nameplate, Upper (CE version)

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

0. .

. . . . . . . .

. . . . . . . .

. .

. . . 203 214

. . Nameplate, Upper W/Meters . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . . . . . .

. . . . . . . .

. .

. . . 206 295

. . Nameplate, Upper W/Meters (CE version)

. . . 0 . .

1. .

. . . 21 . .

. . . . . . . .

. .

. . . 134 464

. . Label, General Precautionary For Static & Wire Feed

. . . 1 . .

1. .

. . . 22 . .

. . . . . . . .

. .

. . . 200 562

. . Wrapper, Feeder

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 23 . .

. . . . . . . .

. .

. . . 202 237

. . Panel, Front (base unit)

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. PLG8

. . . . 131 054

. . Housing Rcpt+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. . PLG9

. .

. . . 201 665

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. . PLG6

. .

. . . 115 094

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

. . PLG1

. .

. . . 202 592

. . Housing Plug Pins+Skts, (service kit)

. . . 1 . .

1. .

. . . . . . . .

. PLG51

. . . . 174 824

. . Housing Plug Pins+Skts, (service kit)

. . . 1 . .

1. .

. . . . . . . .

. . PLG4

. .

. . . 136 810

. . Housing Plug Pins+Skts, (service kit)

. . . 1 . .

1. .

. . . . . . . .

. PLG10

. . . . 130 203

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . . . . . .

PLG7,27

. . . 115 091

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . . . . . .

PLG11, 61

. . 131 055

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . . . . . .

. PLG17

. . . . 158 719

. . Housing Plug+Skts, (service kit)

. . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

1. .

. . . 24 . .

. . . . . . . .

. .

. . . 115 443

. . Stand-Off, No 6-32 x .750

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . 0 . .

4. .

. . . 25 . .

. . PC60

. .

. . . 220 570

. . Circuit Card Assembly, Meter W/Program

. . . 0 . .

1. .

. . . 26 . .

. . . R1 .

. .

. . . 208 399

. . Potentiometer, Cp Std Slot 1t 2. W 10k Linear W/Frict Tabs .

. . . 1 . .

0. .

. . . 26 . .

. . . R1 .

. .

. . . 224 597

. . Potentiometer, Cermet Std Flat

3.75t 2 W 10k Linear

. . . 0 . .

1. .

. . . 27 . .

. . R70

. . . . . 224 597

. . Potentiometer, Cermet Std Flat

3.75t 2 W 10k Linear

. . . 0 . .

1. .

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1500−11 Page 26

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Contents Description OM-1500-11 207 750KProcesses File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesRating SpecificationsInstalling Swivel Into Pipe Post 12 ft 3.7 m Boom 16 ft 4.9 m BoomAdjusting Control Tilt Bracket Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection DiagramControl Box Connections Pin Plug InformationPin Information Motor Speed Wire Type Wire Size Feed Speed Capability Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Gun Recommendation TableInstalling And Threading Welding Wire Rear roll to half that of the front rollsCurrent Detect Override OFF Factory Default S1-1 And S1-2 Setting Internal DIP SwitchesSetting Current Detect Override S1-1 Automatic Run-In OFF S1-1 And S1-2General Terms Cold Wire Jog Operational TermsPower Switch Jog/PurgeTrigger Hold Switch Routine Maintenance Disconnect power before maintainingMonths Diagnostics Indicated ErrorError Indications Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram − Parts List Quantity Control Box 070 Boom Assembly Boom Assembly -1Item Drive Assembly, Wire Drive Assembly, Wire -1Item Support, Hub & Reel Roll Drive Roll and Wire Guide KitsFraction Metric Kit RollOM-1500−11 Page Service SupportOwner’s Record Miller Electric Mfg. Co

SS-74D12, SS-74S16, and SS-74D16, SS-74S12 specifications

Miller Electric has long been a leader in the field of welding equipment, and their range of gas-powered engine-driven welding machines showcases innovative technology designed for efficiency, reliability, and versatility. Among these products, the Miller SS-74S12, SS-74D16, SS-74S16, and SS-74D12 models stand out, providing robust solutions tailored for a variety of welding applications.

The SS-74S12 is a standout model, known for its smooth operation and user-friendly interface. At the heart of this machine lies a powerful engine that delivers consistent performance, making it ideal for remote job sites where access to power may be limited. The SS-74S12 features advanced inverter technology, ensuring optimal energy consumption without sacrificing welding quality. Its lightweight design enhances portability, allowing for convenient transport across different work sites.

Next in the lineup is the SS-74D16, which caters to users who require increased versatility. This machine incorporates dual-voltage capabilities, enabling it to operate effectively with either 120V or 240V power sources. This flexibility makes it a prime choice for contractors who frequently switch between residential and industrial projects. Additionally, the SS-74D16 is equipped with a digital display, providing real-time feedback on welding parameters, which improves user experience and accuracy.

The SS-74S16 model brings similar features to the table but with a focus on increased duty cycle. This characteristic is particularly advantageous for those engaged in heavy-duty fabrication work where extended periods of operation are commonplace. The enhanced cooling system ensures that the machine remains operational without overheating, allowing for longer, uninterrupted work sessions.

Finally, the SS-74D12 model is tailored for users who prioritize compact designs without compromising performance. This model combines the advantages of the other machines in a space-saving format, making it an excellent choice for workshops or job sites with limited space. The SS-74D12 also emphasizes fuel efficiency, allowing for lower operating costs over time, which is critical for businesses working with budget constraints.

Together, these models from Miller Electric represent a blend of advanced technology and practical features that cater to the needs of modern welders. Whether requiring mobility, versatility, durability, or compactness, users can find a model that fits their specific welding requirements, all while upholding Miller Electric’s reputation for quality and performance in the industry.
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