Miller Electric Spectrum 1000 manual Remote Control Connections, Torch On/Off Connections

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3-8. Remote Control Connections

2

4

1T

171

272

384

Torch

 

 

Switch

4

85

 

N.O.

5

64

Output

 

 

Sensor

6

63

 

Command

 

Ref.

7

65

Remote

8

 

Jumper

9

66

Common

 

 

Panel

10

70

Signal

11

43

Ground

 

 

 

 

S-169 259

Tools Needed:

3/8 in

1

Black

White

6

+10 Volts DC

5

(Brown)

 

Wiper (Red)

3

 

GND (Green)

YTurn Off power before instal- ling remote control.

Remove left side panel.

1Terminal Strip 1T

2Connection Label

.Lead colors shown match those of Remote Pendant Con- trol supplied with machine-held torches.

Route leads through hole below torch and work cable access holes. Refer to connection label and make connections as follows:

Torch On/Off Connections:

3 Remote On/Off Switch

Connect switch leads to terminals 3 and 4 as shown. Switch closure starts cutting arc.

Output Control Connections:

4 Jumper Link

For remote output control, remove jumper link between terminals 9 and 10, and reinstall between termi- nals 8 and 9 as shown. This dis- ables front panel Output Control and enables remote output control.

5 Remote Output Control

Connect control leads to terminals 7, 8, and 11 as shown.

Output Sensor Connections:

6 Output Sensor Terminals

Terminals 5 and 6 connect to inter- nal, normally-open contacts which close when cutting output is pres- ent. For example, use signal to start automatic fixture.

Reinstall side panel.

Ref. ST-159 466-C / Ref. ST-150 802-A

OM-217 Page 17

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Contents OM-217 ProcessesDescription From Miller to You Table of Contents Directives StandardsDeccon1 10/95 Symbol Usage Safety Precautions Read Before UsingPlasma Arc Cutting Hazards Cutting can cause fire or explosionARC Rays can burn eyes and skin Flying Sparks can cause injuryNoise can damage hearing Fumes and Gases can be hazardousMoving Parts can cause injury HOT Parts can cause severe burnsFlying Metal can injure eyes Overuse can cause OverheatingPrincipal Safety Standards EMF InformationAbout Pacemakers Consignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesLE Coupage pré sente un risque de feu ou d’explosion UNE DÉ Charge É Lectrique peut entraîner la mortLES Fumé ES ET LES GAZ peuvent ê tre dangereux LE Bruit peut endommager l’ouïeLE Plasma D’ARC peut entraîner des blessures LES Bouteilles peuvent exploser si elles sont endommagé esPrincipales normes de sé curité Consignes relatives aux stimulateurs cardiaques Information sur les champs é lectromagné tiquesDisconnect input plug or power before working on machine DefinitionsKeep your head out of the fumes Setting ? aControl with recommended Ampere Model Manufacturer’s Rating Label For CE ProductsInstallation Symbols And DefinitionsSpecifications Cutting Speed Duty Cycle And OverheatingSelecting a Location Location And Airflow Special installation may beMovement SectionDimensions And Weight Be careful when placing or moving unit over uneven surfacesTipping Connecting Work Clamp And Gas/Air Supply Torch On/Off Connections Remote Control ConnectionsOutput Control Connections Output Sensor ConnectionsElectrical Service Guide 7/12, 1/2 Placing Jumper Links And Connecting Input PowerSetting Gas/Air Pressure OperationControls Months Maintenance & TroubleshootingOverload Protection Fuses Ref. ST-800 Adjusting Spark Gap Turn Off power before adJusting spark gap Torch And Work Cable Connections Turn Off power before re- moving side panelTroubleshooting Creased cutting ability Check fan motor connectionsOutput available OM-217 Circuit Diagram For 60 Hertz Power Sources Electrical DiagramsCircuit Diagram For 50 Hertz Power Sources High Frequency In Plasma Arc Cutting PAC HF in Plasma CuttingCorrect Installation Worksite RequirementsMetal Building Requirements Main Assembly Parts ListPLG18 Optional Panel, Front w/Components PLG14 Panel, Rear w/Components -1 Item HF Panel -1 Item 169OM-217 OM-217 OM-217 OM-217 Call Miller for your local Miller distributor To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co

Spectrum 1000, Spectrum 1250R specifications

Miller Electric has long been a leader in advanced welding technology, and the Spectrum 1250R and Spectrum 1000 are prime examples of their revolutionary products designed for professionals. Both models are plasma cutting systems that offer remarkable performance, durability, and user-friendly features tailored for precision cutting in various applications.

The Spectrum 1250R is known for its robust capabilities, boasting a maximum cutting thickness of up to 1 inch on mild steel. Its powerful 125 amp output ensures rapid cutting while maintaining a clean edge, which is essential for industries requiring precision and efficiency. The integrated Auto-Refire technology minimizes downtime by enabling the torch to continue cutting even through brief interruptions. Users appreciate the system’s portability, thanks to its lightweight design and convenient shoulder strap.

The Spectrum 1000, while slightly less powerful, is no less impressive. It supports a maximum cutting thickness of ¾ of an inch on mild steel, making itideal for medium-scale projects and applications. Its advanced technologies include an Easy Start feature that guarantees quick arc initiation without the need for high-frequency start options. This is particularly beneficial in reducing the risk of damaging sensitive electronics nearby.

Both models incorporate Miller’s Auto-Set technology, which streamlines operations by automatically adjusting the settings to match the material thickness and type. This innovative feature eliminates the guesswork for users, allowing for consistent results and enhancing overall productivity. The systems also utilize a unique drag-cutting capability, enabling users to maintain the torch directly on the workpiece for improved cut quality and control.

Moreover, the durability of the Spectrum series is highlighted by their seal design that protects critical internal components from dust and contaminants, significantly extending the lifespan of the units. Adjustments and maintenance are simplified, thanks to the easy-access design of the consumables.

In terms of safety, both models prioritize user protection, featuring thermal and overload protection to prevent overheating and prolonging the life of the equipment. Whether being utilized in a workshop or an outdoor environment, the Spectrum 1250R and Spectrum 1000 provide reliable, high-quality performance desired by welding professionals. Their combination of cutting-edge technology, ease of use, and robust design makes them invaluable tools in the toolbox of any welder or metalworker.