Miller Electric Spectrum 1250R manual Installation, Symbols And Definitions, Specifications

Page 16

2-3. Symbols And Definitions

NOTE

Some symbols are found only on CE products.

 

 

A

Amperes

 

 

 

 

 

 

 

Plasma Arc Cutting

 

 

 

 

 

 

 

 

Trigger Hold On

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trigger Hold Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(PAC)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

Volts

 

 

 

 

 

 

 

Pilot/Pulse Starting

 

 

 

 

 

 

 

 

Continuous Pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pulse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

Increase

 

 

 

 

 

 

 

 

No – Do Not Do

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protective Earth

 

 

 

 

 

 

 

Three Phase

 

 

 

 

 

 

 

 

High Frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Ground)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On

 

 

 

 

 

 

 

Off

 

 

 

 

 

 

 

 

Percent

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Direct Current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U0

Rated No Load

 

U1

Primary Voltage

 

 

U2

Conventional Load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Line Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage (Average)

 

 

 

Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I1

 

 

 

I2

Rated Welding

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Phase

 

 

Primary Current

 

 

Current

 

 

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transformer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rectifier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IP

Degree Of

 

 

 

 

 

 

 

Loose Shield Cup

 

 

 

 

 

 

 

 

Torch-Tip-To

 

 

 

Hz

Hertz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrode Short

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air/Gas Pressure

 

 

 

 

 

 

 

Work

 

 

 

 

 

 

 

 

Low Air Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nitrogen Gas Input

 

 

 

 

 

 

 

 

 

 

Adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust Air/Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 3 – INSTALLATION

3-1. Specifications

Model/

 

Amperes Input at Rated Output,

 

 

 

 

Plasma

 

 

 

 

50 or 60 Hz, Three-Phase

 

 

 

 

Gas

 

 

Rated

 

 

 

 

 

 

 

 

 

 

Plasma

Flow/

Max

IP

200 V

220 V

 

230 V

380 V

415 V

460 V

575 V

 

 

Output

 

KVA

KW

Gas

Pressure

OCV

Rating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000 / 70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes At

 

57

 

54

33

30

27

22

21

10

 

 

 

 

108 Volts DC

– –

 

 

 

 

 

(4.0*)

 

(2.6*)

(2.5*)

(1.5*)

(1.3*)

(1.0*)

(1.04*)

(0.6*)

 

 

 

 

At 100%

 

 

 

7 CFM

 

 

 

 

 

 

 

 

 

 

 

 

Air Or

270

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(198 L/min)

21S

 

 

 

 

 

 

 

 

 

 

 

Nitrogen

Volts

1250 / 100

 

 

 

 

 

 

 

 

 

 

At 70 PSI

 

 

 

 

 

 

 

 

 

 

Only

DC

 

 

 

 

 

 

 

 

 

 

 

(482 kPa)

 

Amperes At

 

 

 

 

 

 

 

 

 

 

 

85

77

 

74

45

41

37

30

30

16

 

 

 

 

 

 

 

 

120 Volts DC

 

 

 

 

 

(3.4*)

(4.0*)

 

(2.9*)

(2.5*)

(1.5*)

(1.5*)

(1.0*)

(1.2*)

(0.5*)

 

 

 

 

At 80% Duty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-217 Page 12

Image 16
Contents Processes OM-217Description From Miller to You Table of Contents Standards DirectivesDeccon1 10/95 Safety Precautions Read Before Using Symbol UsagePlasma Arc Cutting Hazards Cutting can cause fire or explosionFlying Sparks can cause injury ARC Rays can burn eyes and skinNoise can damage hearing Fumes and Gases can be hazardousHOT Parts can cause severe burns Moving Parts can cause injuryFlying Metal can injure eyes Overuse can cause OverheatingEMF Information Principal Safety StandardsAbout Pacemakers Signification des symboles Consignes DE SÉ Curité Lire Avant UtilisationLE Coupage pré sente un risque de feu ou d’explosion UNE DÉ Charge É Lectrique peut entraîner la mortLE Bruit peut endommager l’ouïe LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Plasma D’ARC peut entraîner des blessures LES Bouteilles peuvent exploser si elles sont endommagé esPrincipales normes de sé curité Information sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesDefinitions Disconnect input plug or power before working on machineKeep your head out of the fumes ? a SettingControl with recommended Manufacturer’s Rating Label For CE Products Ampere ModelSymbols And Definitions InstallationSpecifications Duty Cycle And Overheating Cutting SpeedLocation And Airflow Special installation may be Selecting a LocationMovement SectionBe careful when placing or moving unit over uneven surfaces Dimensions And WeightTipping Connecting Work Clamp And Gas/Air Supply Remote Control Connections Torch On/Off ConnectionsOutput Control Connections Output Sensor ConnectionsElectrical Service Guide Placing Jumper Links And Connecting Input Power 7/12, 1/2Operation Setting Gas/Air PressureControls Maintenance & Troubleshooting MonthsOverload Protection Fuses Ref. ST-800 Turn Off power before ad Adjusting Spark GapJusting spark gap Turn Off power before re- moving side panel Torch And Work Cable ConnectionsTroubleshooting Check fan motor connections Creased cutting abilityOutput available OM-217 Electrical Diagrams Circuit Diagram For 60 Hertz Power SourcesCircuit Diagram For 50 Hertz Power Sources HF in Plasma Cutting High Frequency In Plasma Arc Cutting PACWorksite Requirements Correct InstallationMetal Building Requirements Parts List Main AssemblyPLG18 Optional Panel, Front w/Components PLG14 Panel, Rear w/Components -1 Item 169 HF Panel -1 ItemOM-217 OM-217 OM-217 OM-217 Call Miller for your local Miller distributor Miller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller

Spectrum 1000, Spectrum 1250R specifications

Miller Electric has long been a leader in advanced welding technology, and the Spectrum 1250R and Spectrum 1000 are prime examples of their revolutionary products designed for professionals. Both models are plasma cutting systems that offer remarkable performance, durability, and user-friendly features tailored for precision cutting in various applications.

The Spectrum 1250R is known for its robust capabilities, boasting a maximum cutting thickness of up to 1 inch on mild steel. Its powerful 125 amp output ensures rapid cutting while maintaining a clean edge, which is essential for industries requiring precision and efficiency. The integrated Auto-Refire technology minimizes downtime by enabling the torch to continue cutting even through brief interruptions. Users appreciate the system’s portability, thanks to its lightweight design and convenient shoulder strap.

The Spectrum 1000, while slightly less powerful, is no less impressive. It supports a maximum cutting thickness of ¾ of an inch on mild steel, making itideal for medium-scale projects and applications. Its advanced technologies include an Easy Start feature that guarantees quick arc initiation without the need for high-frequency start options. This is particularly beneficial in reducing the risk of damaging sensitive electronics nearby.

Both models incorporate Miller’s Auto-Set technology, which streamlines operations by automatically adjusting the settings to match the material thickness and type. This innovative feature eliminates the guesswork for users, allowing for consistent results and enhancing overall productivity. The systems also utilize a unique drag-cutting capability, enabling users to maintain the torch directly on the workpiece for improved cut quality and control.

Moreover, the durability of the Spectrum series is highlighted by their seal design that protects critical internal components from dust and contaminants, significantly extending the lifespan of the units. Adjustments and maintenance are simplified, thanks to the easy-access design of the consumables.

In terms of safety, both models prioritize user protection, featuring thermal and overload protection to prevent overheating and prolonging the life of the equipment. Whether being utilized in a workshop or an outdoor environment, the Spectrum 1250R and Spectrum 1000 provide reliable, high-quality performance desired by welding professionals. Their combination of cutting-edge technology, ease of use, and robust design makes them invaluable tools in the toolbox of any welder or metalworker.