Miller Electric OM-2241 manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3.

Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

California Proposition 65 Warnings

3

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT UTILISATION

5

2-1.

Signification des symboles

5

2-2.

Dangers relatifs au soudage à l’arc

5

2-3.

Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil

7

2-4.

Principales normes de sécurité

8

2-5.

Information sur les champs électromagnétiques

8

SECTION 3 − INSTALLATION

9

3-1.

Specifications

9

3-2. Duty Cycle And Overheating

9

3-3.

Volt-Ampere Curves

10

3-4.

Selecting A Location

11

3-5.

Tipping

11

3-6.

Dimensions And Weights

12

3-7. 115 VAC Receptacle And Circuit Breakers

12

3-8.

Weld Output Terminals And Selecting Cable Sizes

13

3-9.

Remote 14 Receptacle RC8

14

3-10.

Remote 14 Receptacle RC8 Information

14

3-11.

Electrical Service Guide

15

3-12.

Placing Jumper Links

15

3-13.

Connecting Input Power

16

SECTION 4 − OPERATION

17

4-1.

Controls

17

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

17

5-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5-2. Fuse F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5-3. Short Circuit Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5-4. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SECTION 6 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SECTION 7 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

WARRANTY

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Contents OM-2241 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers − Consignes DE Sécurité − À Lire Avant Utilisation Identifie un message de sécurité particulierLE Bruit peut affecter l’ouïe LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LES Pièces Chaudes peuvent cau- ser des brûlures gravesLES Pièces Mobiles peuvent cau- ser des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut FairePrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Overheating SpecificationsDuty Cycle And Overheating 230Volt-Ampere Curves Movement Location And Airflow Be careful when placing or moving unit over uneven surfacesSelecting a Location TippingVAC Receptacle And Circuit Breakers Dimensions And WeightsDimensions WeightWeld Output Terminals And Selecting Cable Sizes 10 − 60% 60 − 100%Duty Cycle Information Turn off power before con- necting to receptacleRemote 14 Receptacle RC8 Remote 14 Receptacle RC8 InformationInput Amperes At Rated Output Electrical Service GuidePlacing Jumper Links Input VoltageConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Con- nections Routine Maintenance Disconnect input power before maintaining MonthsControls Disconnect input power be- fore opening rear access door Fuse F1Short Circuit Shutdown Trouble Remedy Troubleshooting Table− Electrical Diagram OM-2241 − Parts List 1Main Assembly 2Panel, Front w/Components -1Item 175 Rectifier, Si Diode SR14Panel, Rear w/Components -1Item Support ServiceMiller Electric Mfg. Co Owner’s Record

OM-2241 specifications

The Miller Electric OM-2241 is a versatile and innovative welding machine designed for both professional and industrial use. This power source is known for its durability, performance, and user-friendly features, making it a preferred choice for welders across various sectors.

One of the main features of the OM-2241 is its advanced multi-process capabilities. This welding machine can seamlessly switch between MIG, TIG, stick, and flux-cored welding, allowing users to tackle a wide array of projects with ease. This flexibility makes it suitable for various applications, from maintenance and repair to fabrication and construction.

The OM-2241 is equipped with Miller's Auto-Set technology, which simplifies the setup process. This feature automatically adjusts the machine's settings based on the material thickness and type, enabling users to achieve optimal weld quality without the need for extensive calibration. This is particularly beneficial for both novice and experienced welders, as it reduces the learning curve and increases efficiency.

Another notable characteristic of the OM-2241 is its lightweight and portable design. Weighing significantly less than traditional welding machines, it allows for easy transportation, making it an excellent option for on-site work. The machine also boasts an ergonomic handle and intuitive control panel, enhancing user comfort and accessibility during operation.

In terms of performance, the OM-2241 provides a stable arc and reduced spatter, resulting in clean and professional-looking welds. Its built-in digital meter provides real-time feedback on voltage and amperage, allowing welders to monitor their performance closely and make adjustments as needed.

The Miller Electric OM-2241 is also engineered with durability in mind. Constructed with high-quality materials and protective features, it can withstand challenging working environments and ensure long-lasting operation. This resilience is complemented by Miller’s reputation for reliability and customer satisfaction, providing peace of mind to users.

In conclusion, the Miller Electric OM-2241 stands out in the welding equipment market due to its multifaceted capabilities, user-friendly technologies, and robust performance characteristics. Whether in a workshop or at a job site, this welding machine delivers the versatility and reliability required for various welding applications, making it an essential tool for any welder's arsenal.
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