Miller Electric OM-2241 manual Service, Support

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Warranty Questions?

Effective January 1, 2004 (Equipment with a serial number preface of “LE” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

Call

1-800-4-A-MILLER for your local Miller distributor.

Your distributor also gives

you ...

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an International distributor.

1.5 Years Parts — 3 Years Labor

*Original main power rectifiers

*Inverters (input and output rectifiers only)

2.3 Years — Parts and Labor

*Transformer/Rectifier Power Sources

*Plasma Arc Cutting Power Sources

*Semi-Automatic and Automatic Wire Feeders

*Inverter Power Sources (Unless Otherwise Stated)

*Water Coolant Systems (Integrated)

*Intellitig

*Maxstar 150

*Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.1 Year — Parts and Labor Unless Specified

*DS-2 Wire Feeder

*Motor Driven Guns (w/exception of Spoolmate Spoolguns)

*Process Controllers

*Positioners and Controllers

*Automatic Motion Devices

*RFCS Foot Controls

*Induction Heating Power Sources and Coolers

*Water Coolant Systems (Non-Integrated)

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Grids

*Maxstar 85, 140

*Spot Welders

*Load Banks

*Arc Stud Power Sources & Arc Stud Guns

*Racks

*Running Gear/Trailers

*Plasma Cutting Torches (except APT & SAF Models)

*Field Options

(NOTE: Field options are covered under True Bluefor the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.6 Months — Batteries

5.90 Days — Parts

*MIG Guns/TIG Torches

*Induction Heating Coils and Blankets

*APT & SAF Model Plasma Cutting Torches

*Remote Controls

*Accessory Kits

*Replacement Parts (No labor)

*Spoolmate Spoolguns

*Canvas Covers

Miller’s True BlueLimited Warranty shall not apply to:

1.Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)

2.Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

miller_warr 6/04

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Contents Processes OM-2241Description From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers − Consignes DE Sécurité − À Lire Avant Utilisation Identifie un message de sécurité particulierLE Bruit peut affecter l’ouïe LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LES Pièces Chaudes peuvent cau- ser des brûlures gravesLES Pièces Mobiles peuvent cau- ser des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut FaireInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Overheating SpecificationsDuty Cycle And Overheating 230Volt-Ampere Curves Movement Location And Airflow Be careful when placing or moving unit over uneven surfacesSelecting a Location TippingVAC Receptacle And Circuit Breakers Dimensions And WeightsDimensions Weight10 − 60% 60 − 100% Weld Output Terminals And Selecting Cable SizesDuty Cycle Information Turn off power before con- necting to receptacleRemote 14 Receptacle RC8 Remote 14 Receptacle RC8 InformationInput Amperes At Rated Output Electrical Service GuidePlacing Jumper Links Input VoltageWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Con- nections Disconnect input power before maintaining Months Routine MaintenanceControls Fuse F1 Disconnect input power be- fore opening rear access doorShort Circuit Shutdown Trouble Remedy Troubleshooting Table− Electrical Diagram OM-2241 − Parts List 1Main Assembly 2Panel, Front w/Components -1Item 175 Rectifier, Si Diode SR14Panel, Rear w/Components -1Item Support ServiceMiller Electric Mfg. Co Owner’s Record

OM-2241 specifications

The Miller Electric OM-2241 is a versatile and innovative welding machine designed for both professional and industrial use. This power source is known for its durability, performance, and user-friendly features, making it a preferred choice for welders across various sectors.

One of the main features of the OM-2241 is its advanced multi-process capabilities. This welding machine can seamlessly switch between MIG, TIG, stick, and flux-cored welding, allowing users to tackle a wide array of projects with ease. This flexibility makes it suitable for various applications, from maintenance and repair to fabrication and construction.

The OM-2241 is equipped with Miller's Auto-Set technology, which simplifies the setup process. This feature automatically adjusts the machine's settings based on the material thickness and type, enabling users to achieve optimal weld quality without the need for extensive calibration. This is particularly beneficial for both novice and experienced welders, as it reduces the learning curve and increases efficiency.

Another notable characteristic of the OM-2241 is its lightweight and portable design. Weighing significantly less than traditional welding machines, it allows for easy transportation, making it an excellent option for on-site work. The machine also boasts an ergonomic handle and intuitive control panel, enhancing user comfort and accessibility during operation.

In terms of performance, the OM-2241 provides a stable arc and reduced spatter, resulting in clean and professional-looking welds. Its built-in digital meter provides real-time feedback on voltage and amperage, allowing welders to monitor their performance closely and make adjustments as needed.

The Miller Electric OM-2241 is also engineered with durability in mind. Constructed with high-quality materials and protective features, it can withstand challenging working environments and ensure long-lasting operation. This resilience is complemented by Miller’s reputation for reliability and customer satisfaction, providing peace of mind to users.

In conclusion, the Miller Electric OM-2241 stands out in the welding equipment market due to its multifaceted capabilities, user-friendly technologies, and robust performance characteristics. Whether in a workshop or at a job site, this welding machine delivers the versatility and reliability required for various welding applications, making it an essential tool for any welder's arsenal.