Miller Electric Dimension 1000 Basic Sub Arc SAW Welding, Basic Sub Arc SAW Equipment Connections

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4-8. Basic Sub Arc (SAW) Welding

.Customer must supply the following: power source, power source control cable, wire drive assembly, wire drive assembly cable, drive rolls, gun, welding wire, weld cables, remote voltage sense leads, and flux system for the desired application.

A.Basic Sub Arc (SAW) Equipment Connections

! Turn off welding power source and weld control, and disconnect input power be- fore making connections.

. Use remote voltage sense leads in all applications.

. Suggested size for remote volt-

age sense wire is 12 gauge or larger.

. For better performance for

most Sub Arc (SAW) applica- tions, make connections to the Submerged Arc weld output terminal.

. Polarity: For DCEP (Reverse

Polarity), connect weld cables and voltage sense leads as shown. For DCEN (Straight Polarity), reverse weld cables and voltage sense leads.

C E D I J A B N P K M L

Remote

115 VAC

24 VAC

Remote

GND

Remote

Contactor

Remote

Remote

Voltage

Power On/Off

Control

Contactor Contactor

Sense

S-162 895-B

FLUX

SYSTEM

Dimension 1000/1250

Submerged

Arc

HDC Controller

14-Pin Welding

Power Source

Control Cord

10-Pin Motor

Control Cord

From Terminal

Strip 1T Terminal P

From Terminal Strip

1T Terminal N

FLUX

VALVE

WIRE

DRIVE ASSEMBLY

WORKPIECE

Weld Cables

Ref. 805 007-A

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Contents Processes DescriptionFile Multiprocess From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux Work like a Pro Specifications Symbol DefinitionsI1max I1eff100% Duty Cycle Duty Cycle And OverheatingVolt-Ampere Curves CC Mode CV ModeMovement Selecting a LocationDimensions And Weights DimensionsWeight Turn Off power before Do not move or operate unit where it could tipTipping Weld output terminalsBasic Sub Arc SAW Equipment Connections Basic Sub Arc SAW WeldingControl Settings For Sub Arc SAW Welding Welding Power Source Better Sensing Leads Placement Guidelines For Multiple ArcsRemote 14 Receptacle And Terminal Strip 1T Information Selecting Cable SizesTurn off power before con- necting to receptacle Connecting Remote ControlPlacing Jumper Links Electrical Service GuideConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connec- tions Controls − OperationRoutine Maintenance Fuse F1Months Trouble Remedy Troubleshooting− Electrical Diagram 236 682-A − Parts List PLG14 Panel, Front w/Components -1Item PLG10 Rectifier, SCR Main -1Item Panel, Rear w/Components -1Item Page Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record