Miller Electric Dimension 1000 manual Sensing Leads Placement Guidelines For Multiple Arcs, Better

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D. Sensing Leads Placement Guidelines For Multiple Arcs

Trail

Trail

Work

Clamp

Trail

Trail

Remote Voltage

Sense Leads

Remote Voltage

Sense Leads

Lead

Work

Clamp

Trail Lead

Remote Voltage Sense Leads

Lead

Remote Voltage

Sense Leads

Work

Clamp

Lead

Remote Voltage Sense Leads

Remote Voltage

Sense Leads

Lead

Work

Clamp

Trail Lead

Lead

Welding Power

Source

Trail

Welding Power

Source

Lead

Welding Power

Source

Trail

Welding Power

Source

Lead

Welding Power

Source

Trail

Welding Power

Source

BAD

Current flow from lead affects trail sense.

Current flow from trail affects lead sense.

Neither sense lead picks up the correct work voltage, causing starting and welding arc instability.

BETTER

Lead sense is only affected by weld current from lead.

Trail sense lead is only affected by weld current from trail.

Due to voltage drops across work piece, arc voltage may be low, causing need for deviation from standard procedures.

BEST

Both sense leads are out of the current paths.

Both sense leads detect arc volt- age accurately.

No voltage drop between lead and trail sense.

Best starts, arcs and most reliable results.

Ref. 804 108-A

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Contents Processes DescriptionFile Multiprocess From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux Work like a Pro Symbol Definitions SpecificationsI1max I1effDuty Cycle And Overheating 100% Duty CycleCC Mode CV Mode Volt-Ampere CurvesSelecting a Location MovementDimensions And Weights DimensionsWeight Do not move or operate unit where it could tip Turn Off power beforeTipping Weld output terminalsBasic Sub Arc SAW Welding Basic Sub Arc SAW Equipment ConnectionsControl Settings For Sub Arc SAW Welding Welding Power Source Sensing Leads Placement Guidelines For Multiple Arcs BetterSelecting Cable Sizes Remote 14 Receptacle And Terminal Strip 1T InformationConnecting Remote Control Turn off power before con- necting to receptacleElectrical Service Guide Placing Jumper LinksConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connec- tions − Operation ControlsRoutine Maintenance Fuse F1Months Troubleshooting Trouble Remedy− Electrical Diagram 236 682-A − Parts List PLG14 Panel, Front w/Components -1Item PLG10 Rectifier, SCR Main -1Item Panel, Rear w/Components -1Item Page Page Page Service SupportOwner’s Record Miller Electric Mfg. Co