Miller Electric AA40GBU manual Installing PD Continuous Wire Guides

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3-5. Installing PD Continuous Wire Guides

3

4

2

1

.PD Continuous Wire Guides:

Should be used with

.068/.072 in (1.8 mm) and smaller diameter wire for opti- mal performance.

Should be used with PD drive rolls and cannot be used with non-PD (old-style) drive rolls.

.70 series wire guides are not

compatible with 75 series wire feeders.

1Pressure Assembly Door

2PD Inlet Guide

3PD Wire Guide (Hard Wire)

4PD Wire Guide (Two Pieces interlocked for Aluminum Wire)

Installing PD continuous wire guides with PD drive rolls.

.Drive rolls are identified by the initials PD and a part number on the drive roll.

Open pressure assembly door. Lift up drive roll swing arms. Remove PD inlet guide.

Insert wire guide gun end (indi- cated with arrow) into block near brass power pin gun connector.

Install PD inlet guide.

.Do not tighten set screw to se- cure inlet guide.

.Set screw may be used to se-

cure PD inlet guide replace- ments such as wire straighten- ers or conduit adapters.

Ref. 804 192 / 804 188-A

OM-227 674 Page 11

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Contents File Advanced Manufacturing Systems OM-227 674BProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications Overall Dimensions And Mounting Hole LayoutAdapter Bracket Removal Installing Drive RollsInstallation Typical Equipment LocationInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old-style drive rolls Installing Non-PD Old Style Wire GuidesInstalling Welding Gun Installing gun with Accu-Mate connectionInstalling gun without Accu- Mate connection Drive motor must be isolated from weld potential Mounting Motor And Connecting Gas Hose And Weld CablePlug Connections Powerjog Threading Welding Wire And Adjusting Pressure Drive SettingRoutine Maintenance Brush Inspection And ReplacementDisconnect power before maintaining Circuit Diagram For AA40GBU/Gas Box Left Hand Troubleshooting− Parts List Drive Assembly, Wire 219 Drive Assembly, Wire -1ItemGuides for Old Style Drive Support ServiceMiller Electric Mfg. Co Owner’s Record