Miller Electric 24A, 22A manual Gun Recommendation Table, Equipment Connection Diagrams

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3-3. Gun Recommendation Table

Process

Gun

 

 

 

 

GMAW − Hard or Corded Wires

M25 Or M40

 

 

FCAW − Self-Shielding Wires

GA-40GL

 

 

3-4. Equipment Connection Diagrams

 

 

 

 

 

1 CV Welding Power Source

 

 

 

With 24 VAC Power

 

 

2 CV Welding Power Source

 

 

 

Without 24 VAC Power

 

 

3 115 Volts AC /24 Volts AC

 

 

 

Power Adapter

 

 

4 14-Pin Control Cord

1

 

5

Weld Cable (Required)

 

6

Work

 

 

4

 

 

 

 

 

 

6

3

 

 

5

 

 

 

2

 

 

 

115VAC

4

 

 

 

 

 

Contactor

 

 

 

 

 

 

6

 

 

 

5

3-5. 14-Pin Plug, Shielding Gas And Optional Volt Sense Lead

 

 

3

2

1

Tools Needed:

5/8, 11/16 in

1

Gas Hose With 5/8-18 Right-

 

hand Thread Fittings

4

(Customer Supplied)

 

. Shielding gas pressure not to

 

exceed 100 PSI (689 kPa).

2

14 Pin Plug PLG2

Use plug to make connection to welding power source.

3 Optional Volt Sense Lead

(Part Of Meter Option) Connect to work.

4 Power Switch

802 349-A

OM-193 472 Page 10

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Contents Description OM-193 472NProcesses File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSite Selection − InstallationSpecifications Pin Plug, Shielding Gas And Optional Volt Sense Lead Equipment Connection DiagramsGun Recommendation Table Connecting Welding Gun And Weld Cable Pin Plug InformationDigital Meter Display Optional Meter Circuit Board SettingsVoltage Sensing Function Motor Start/Burnback Control Installing Wire Guide And Drive Roll Installing And Threading Welding Wire Wood− Operation Front Panel ControlsDisconnect power before maintaining − Maintenance & TroubleshootingRoutine Maintenance Optional Side Panel ControlsEngine on welding generator TroubleshootingOverload Protection − Electrical Diagram Circuit Diagram For Wire Feeder With Optional Equipment− Parts List Main AssemblyMain Assembly Optional Optional in 22A, Standard in 24A Drive Assembly, Wire 2 Drive Roll -1 Item Drive Assembly, Wire 4 Drive Roll -1 Item Drive Roll And Wire Guide Kits 2 Drive Roll Drive Roll & Wire Guide Kits 4 Drive Roll Service SupportOwner’s Record Miller Electric Mfg. Co