Miller Electric Blue Star 145 manual Dimensions, Weights, And Operating Angles, Volt-Ampere Curves

Page 17

. Complete Parts List available at www.MillerWelds.com

4-2. Dimensions, Weights, And Operating Angles

 

Dimensions

 

Height

22-3/4 in (578 mm)

D

Width

22-3/4 in (577 mm)

 

Depth

31-5/8 in (803 mm)

 

A

31-5/8 in (803 mm)

B

 

B

10-9/16 in (268 mm)

 

C

13-25/64 in (340 mm)

 

D

22-3/4 in (577 mm)

A

E

1-9/16 in (40 mm)

C

 

 

F

19-5/8 in (498 mm)

 

G

13/32 in (10 mm) Dia.

 

Weight

 

 

 

DX Model: 309 lb (140 kg)

 

 

G 4

Standard Model: 263 lb (119 kg)

 

 

Holes

 

F

 

Optional Lifting Eye

E

 

Engine End

 

Weight Rating

 

803 403

430 lb (195 kg)

 

 

 

!Do not exceed tilt angles or engine could be damaged or unit could tip.

!Do not move or operate unit where it could tip.

°

15°

15

 

15°

15°

 

 

803 594-B

4-3. Volt-Ampere Curves

The volt-ampere curve shows the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown.

 

90

 

 

 

 

 

 

80

 

 

 

 

 

 

70

 

 

 

 

 

 

60

 

 

 

 

 

VOLTS

50

MID

 

MAX

 

 

40

 

 

 

 

 

 

 

 

 

30

MIN

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

0

 

 

 

 

 

 

0

50

100

150

200

250

 

 

 

AMPERES

 

 

220 602

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Contents Processes OM-4417210 403FDescription File Engine DriveFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux DES Organes Mobiles peuvent pro voquer des blessures LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu Risque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité Symbol Definitions − SpecificationsWeld, Power, And Engine Specifications − DefinitionsVolt-Ampere Curves Dimensions, Weights, And Operating AnglesDimensions Fuel Consumption Duty Cycle Generator Power Curve100% Duty Cycle at 80 Amperes CC/DC Minutes WeldingInstalling Welding Generator − InstallationMovement HazardsOil Grounding Generator When Supplying Building SystemsEngine Prestart Checks − Standard Model Engine Prestart Checks − DX Model Connecting The Battery DX Models OnlySelecting Weld Cable Sizes Connecting To Weld Output Terminals45 m 60 m 70 m 90 m 105 m 120 m 10 − Put terminalsControls Standard Models See Section − Operating the Welding GeneratorTo Start Description Of Controls Standard Models See SectionStop engine and add oil if light goes on see Section Controls DX Models See Section Description Of Controls DX Models See Section AC Receptacle RC1 Generator Power Panel Receptacles− Operating Auxiliary Equipment Routine Maintenance − MaintenancePrecleaner Paper Element Servicing Air CleanerStop engine Standard Model ShownStop Engine Close Adjusting Engine Speed Standard Models OnlyValve Tools NeededIdle Speed Adjustment Adjusting Engine Speed DX Models OnlyWeld/Power Speed Adjustment Troubleshooting − TroubleshootingGenerator Power WeldingEngine Recommended Spare Parts − Parts ListRecommended Spare Parts Circuit Diagram For Standard Models − Electrical DiagramsCircuit Diagram for DX Models Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Cord Lengths for 120 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCurrent Load Watts Amperes Cord Lengths for 240 Volt Loads− Stick Welding Smaw Guidelines Stick Welding ProcedureStriking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleElectrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint 16 in 30 1.6 mm Tack WeldsTroubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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