Miller Electric Bobcat 225G owner manual Engine Hazards

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CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

4.Never drape a welding torch over a gas cylinder.

5.Never allow a welding electrode to touch any cylinder.

6.Never weld on a pressurized cylinder ± explosion will result.

7.Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition.

1.Protect compressed gas cylinders from excessive heat, mechanical shocks, slag, open flames, sparks, and arcs.

2.Install cylinders in an upright position by securing to a stationary

8.Turn face away from valve outlet when opening cylinder valve.

9.Keep protective cap in place over valve except when cylinder is in use or connected for use.

 

support or cylinder rack to prevent falling or tipping.

10.

Read and follow instructions on compressed gas cylinders,

3.

Keep cylinders away from any welding or other electrical

 

associated equipment, and CGA publication P-1 listed in Safety

 

circuits.

 

Standards.

 

WELDING can cause fire or explosion.

6.

Be aware that welding on a ceiling, floor, bulkhead, or partition

 

Welding on closed containers, such as tanks,

 

can cause fire on the hidden side.

 

 

 

 

drums, or pipes, can cause them to blow up. Sparks

7.

Do not weld on closed containers such as tanks, drums, or

 

can fly off from the welding arc. The flying sparks,

 

pipes, unless they are properly prepared according to AWS F4.1

 

hot workpiece, and hot equipment can cause fires

 

(see Safety Standards).

 

and burns. Accidental contact of electrode to metal

 

 

8.

Connect work cable to the work as close to the welding area as

 

objects can cause sparks, explosion, overheating,

 

or fire. Check and be sure the area is safe before

 

practical to prevent welding current from traveling long, possibly

 

doing any welding.

 

unknown paths and causing electric shock and fire hazards.

1.Protect yourself and others from flying sparks and hot metal.

2.Do not weld where flying sparks can strike flammable material.

3.Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

4.Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

5.Watch for fire, and keep a fire extinguisher nearby.

9.Do not use welder to thaw frozen pipes.

10.Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

11.Wear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

12.Remove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

1-3. Engine Hazards

WARNING

ENGINE EXHAUST GASES can kill.

Engines produce harmful exhaust gases.

1.Use equipment outside in open, well-ventilated areas.

2.If used in a closed area, vent engine exhaust outside and away from any building air intakes.

 

ENGINE FUEL can cause fire or

 

explosion.

 

Engine fuel is highly flammable.

1.

Stop engine and let it cool off before checking or adding fuel.

2.Do not add fuel while smoking or if unit is near any sparks or open flames.

3.Do not overfill tank ± allow room for fuel to expand.

4.Do not spill fuel. If fuel is spilled, clean up before starting engine.

MOVING PARTS can cause injury.

Moving parts, such as fans, rotors, and belts can cut fingers and hands and catch loose clothing.

1.Keep all doors, panels, covers, and guards closed and securely in place.

2.Stop engine before installing or connecting unit.

3.Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary.

4.To prevent accidental starting during servicing, disconnect negative (±) battery cable from battery.

5.Keep hands, hair, loose clothing, and tools away from moving parts.

6.Reinstall panels or guards and close doors when servicing is finished and before starting engine.

SPARKS can cause BATTERY GASES TO EXPLODE; BATTERY ACID can burn eyes and skin.

1.Always wear a face shield when working on a battery.

2.Stop engine before disconnecting or connecting battery cables.

3.Do not allow tools to cause sparks when working on a battery.

Batteries contain acid and generate explosive gases.

4.Do not use welder to charge batteries or jump start vehicles.

5.Observe correct polarity (+ and ±) on batteries.

STEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin.

It is best to check coolant level when engine is cold to avoid scalding.

1.If the engine is warm and checking is needed, follow steps 2 and 3.

2.Wear safety glasses and gloves and put a rag over cap.

3.Turn cap slightly and let pressure escape slowly before completely removing cap.

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Contents Single-Phase Kohler CH18Gal 32 L Tank Four-Cycle, 18 HPTable of Contents Symbol Usage ± Safety Precautions for ARC WeldingArc Welding Hazards Engine Hazards Principal Safety Standards Additional Installation, Operation, And Maintenance HazardsEMF Information Symbol Definitions ± DefinitionsInstalling Welding Generator ± InstallationDimensions, Weights, And Operating Angles Engine Prestart Checks Fuel Consumption3750 RPM Weld Output Terminals And Selecting Cable Sizes Connecting The Battery+ ± ± Operating Welding Generator Front Panel ControlsDuty Cycle ± Operating Auxiliary Equipment Standard ReceptaclesVolt Receptacle Option Optional Auxiliary Power ReceptaclesSouth African And Australian Receptacle Options Wiring Optional 240 Volt Plug Current Available In Amperes 240± Maintenance and Troubleshooting Maintenance Label Servicing Air CleanerChanging Engine Oil, Oil Filter, And Fuel Filter Stop engine and let coolAdjusting Engine Speed Idle Speed AdjustmentWeld/Power Speed Adjustment Stop engineInspecting And Cleaning Optional Spark Arrestor Overload ProtectionAuxiliary Power TroubleshootingWelding Engine ± Electrical Diagram Circuit Diagram For Welding Generator± Parts List Main AssemblyCT1 Panel, Front w/Components -1 Item Generator -1 Item