Miller Electric Big Blue 251D manual Operating Auxiliary Equipment

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SECTION 7 − OPERATING AUXILIARY EQUIPMENT

7-1. 120 Volt Duplex And Optional GFCI Receptacles

						1	2

4

3

YIf unit does not have GFCI re- ceptacles, use GFCI-pro- tected extension cord.

1120 V 15 A AC Receptacle RC1

2120 V 15 A AC Receptacle RC2

3120 V 20 A AC GFCI Receptacles GFCI1 And GFCI2 (Optional)

Receptacles supply 60 Hz single- phase power at weld/power speed.

4Circuit Breakers CB1 And CB2

CB1 protects RC1/GFCI1 and CB2 protects RC2/GFCI2 from over- load. If CB1 or CB2 opens, the receptacle does not work.

.If a circuit breaker continues to open, contact Factory Autho- rized Service Agent.

If a ground fault is detected, GFCI Reset button pops out and receptacle does not work. Check for faulty tools plugged in receptacle. Press button to reset.

.At least once a month, run en-

gine at weld/power speed and press test button to verify GFCI is working properly.

Maximum output from each duplex receptacle is 1.8 kVA/kW, and 3 kVA/kW from all receptacles. Gen- erator power is not affected by weld output.

EXAMPLE: If 15 A is drawn from RC1, only 10 A is available at RC2:

(120 V x 15 A) + (120 V x 10 A) = 3.0 kVA/kW

Ref. 206 029

OM-480 Page 20

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Contents Processes DescriptionVisit our website at OM-480128 576AC January Engine Driven Welding GeneratorFrom Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbols And Definitions − Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Curve shows typical fuel use under weld or power loads Exceeding duty cycle can damage unit and void warrantyFuel Consumption Duty Cycle And OverheatingAC Generator Power Volt-Ampere CurvesOptional AC Power Plant Curves − Installation Installing Welding GeneratorConnecting The Battery Installing Muffler Pipe Engine Prestart ChecksStop engine and let cool Fuel Do not use gasoline. GasolineInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 150 ft 200 ft 250 ft350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Put terminals− Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlStop engine and fix trouble if either light goes on Do not use Ether if engine is running− Operating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesX 15 a + 120 V x 10 a = 3.0 kVA/kW OM-480 Volt Duplex Receptacle Optional 240 V 15 a AC Receptacle RC1Circuit Breakers CB1 And CB2 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional AC Power Plant 240 Volt Twistlock Receptacle Optional − Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner Servicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter To replace secondary fuel filterAdjusting Engine Speed Standard ModelsModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyInspecting And Cleaning Optional Spark Arrestor TroubleshootingStop engine and let cool. Reinstall cleanout plug WeldingGenerator Power Check connections to ac power plant see SectionEngine Maximum see Section− Electrical Diagram Circuit Diagram For Welding Generator− RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Procedure at less thanStop engine Do not touch hot exhaust From flammables Do not PerformRun-In Procedure Using Resistance Grid Bank/gridFrom flammables Do not perform run-in− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-480 − Parts List 125 124 123 122120 121 117 1162526 126 Dia Part Description Quantity Mkgs 128 Panel, Front w/Components -1Item 111Panel, Front w/Components -1Item 111 Cont’d Generator Generator -1Item 114 IncludesPage Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s