Miller Electric Big Blue 251D manual Generator Power, Engine, Maximum see Section

Page 35

B. Generator Power

Trouble

Remedy

 

 

No output at generator power

Reset circuit breaker CB1 and/or CB2 (see Section 7-1or 7-2).

receptacles.

 

 

 

 

Disconnect equipment from generator power receptacles during start-up.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and field excitation circuit.

 

 

Low or high output at generator power

Check engine speed, and adjust if necessary (see Section 8-5).

receptacles.

 

 

 

Low output at optional ac power plant

Check engine speed, and adjust if necessary (see Section 8-5).

junction box, or receptacle RC9.

 

 

 

 

If optional remote device is being used, set A/V Control switch in Remote position and remote device at

 

maximum (see Section 6-3).

 

 

 

If optional remote device not being used, set A/V Control switch in Panel position (see Section 6-3).

 

 

 

Check and replace fuses F1, F2, and/or F3, if necessary (see Section 7-3).

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

No output from optional ac power plant;

Check connections to ac power plant (see Section 7-3).

weld output and standard generator

 

power receptacle output okay.

 

 

 

 

Check fuses F1, F2, and F3 and replace if necessary (see Section 7-3).

 

 

C. Engine

Trouble

Remedy

 

 

Engine does not start.

Check fuel level. Open fuel valve (see Section 5-4).

 

 

 

Check optional Magnetic Shutdown switch fuse F and replace if open (see Section 8-6).

 

 

 

Check battery and replace if necessary.

 

 

 

Check connections to Engine Control switch.

 

 

 

Check oil level. Optional automatic shutdown system stops engine if oil pressure gets too low or oil

 

temperature gets too high.

 

 

 

See engine manual.

 

 

 

Have Factory Authorized Service Agent check engine charging system.

 

 

Engine suddenly stops.

Check oil level. Optional automatic shutdown system stops engine if oil pressure gets too low or oil

 

temperature gets too high.

 

 

 

Check optional Magnetic Shutdown switch fuse F and replace if open (see Section 8-6).

 

 

Engine slowly stopped; unable to restart

Check fuel level. Open fuel valve (see Section 5-4).

engine.

 

 

 

Engine does not stop when Engine Con-

Use manual shutoff lever to stop engine (see Section 6-1). Check connections to Engine Control switch.

trol switch is placed in Off position.

Have Factory Authorized Service Agent check engine fuel solenoid.

 

 

Engine remains at idle speed when

Have Factory Authorized Service Agent check Engine Control switch and idle module.

Engine Control switch is placed in Run/

 

Idle position and an arc is struck (models

 

with automatic idle option only.)

 

 

 

Engine will not run at idle speed. (models

Check throttle solenoid fuse F4, and replace if open (see Section 8-6).

with automatic idle option only.)

 

 

 

 

Have Factory Authorized Service Agent check Engine Control switch and idle module.

 

 

Battery discharges between uses.

Make sure Engine Control switch is in Off position when unit is shut down.

 

 

 

Clean battery, terminals, and posts with baking soda and water solution; rinse with clear water.

 

 

 

Periodically recharge battery (approximately every three months).

 

 

 

Replace battery.

 

 

Engine uses oil during run-in period;

Dry engine (see Section 10).

wetstacking occurs.

 

 

 

 

See engine manual.

 

 

OM-480 Page 31

Image 35
Contents Engine Driven Welding Generator ProcessesDescription Visit our website at OM-480128 576AC JanuaryFrom Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards Radiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves’AIR Comprimé peut provoquer des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Symbols And DefinitionsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Duty Cycle And Overheating Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Fuel ConsumptionVolt-Ampere Curves AC Generator PowerOptional AC Power Plant Curves Connecting The Battery − InstallationInstalling Welding Generator Fuel Do not use gasoline. Gasoline Installing Muffler PipeEngine Prestart Checks Stop engine and let coolConnecting To Weld Output Terminals Installing Ether Cylinder Optional Ether Starting AidPut terminals Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mControls See Section − Operating the Welding GeneratorDo not use Ether if engine is running Description Of Front Panel Controls See SectionRemote A/V Control Stop engine and fix trouble if either light goes onX 15 a + 120 V x 10 a = 3.0 kVA/kW OM-480 − Operating Auxiliary EquipmentVolt Duplex And Optional Gfci Receptacles X 10 a + 120 V x 5 a = 3.0 kVA/kW Volt Duplex Receptacle Optional240 V 15 a AC Receptacle RC1 Circuit Breakers CB1 And CB2Connecting Optional AC Power Plant 240 Volt Twistlock Receptacle Optional − Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To replace secondary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter To replace primary fuel filter Models With Automatic Idle Optional Adjusting Engine Speed Standard Models Full Empty Overload Protection Servicing Optional Ether Starting AidWelding Inspecting And Cleaning Optional Spark ArrestorTroubleshooting Stop engine and let cool. Reinstall cleanout plugMaximum see Section Generator PowerCheck connections to ac power plant see Section EngineCircuit Diagram For Welding Generator − Electrical DiagramWelding Generator − RUN-IN ProcedureWetstacking From flammables Do not Perform Run-In Procedure Using Load BankProcedure at less than Stop engine Do not touch hot exhaustDo not perform run-in Run-In Procedure Using Resistance GridBank/grid From flammablesGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-480 116 − Parts List125 124 123 122 120 121 1172526 126 Dia Part Description Quantity Mkgs 128 111 Panel, Front w/Components -1ItemPanel, Front w/Components -1Item 111 Cont’d Generator Generator -1Item Includes 114Page Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact