Miller Electric Big Blue 251D manual Maintenance and Troubleshooting

Page 28

SECTION 8 − MAINTENANCE AND TROUBLESHOOTING

8-1. Routine Maintenance

 

Y Stop engine before maintaining.

 

. See Engine Manual and Maintenance Label for impor-

 

tant start-up, service, and storage information. Service

Recycle engine

engine more often if used in severe conditions.

* To be done by Factory Authorized Service Agent.

fluids.

Every 8 h

Wipe Up

Spills.

Check Fluid

Levels. See

Section 5-4.

FUEL

Drain Water

WATER

From Fuel

System. See

 

 

Section 8-4.

Every 50 h

Clean Air Filter. See Section 8-3.

Clean And

Tighten Weld

Terminals.

Every 100 h

Check air cleaner hoses for cracks and loose clamps.

Clean

Cooling

System.

Clean And

Tighten

Battery

Connections.

Every 200 h

Every 250 h

Replace

Unreadable

Labels.

Check And

Clean Spark

Arrestor. See

Section 8-8.

Every 500 h

Change Oil. See

Section 8-4.

Change Oil

Repair Or

Replace

Filter. See

Cracked

Section 8-4.

Cables.

 

 

 

Every 1000 h

 

 

Blow Out Or

 

Service Welding

OR

Vacuum Inside.

Change Fuel

Generator Brushes

During Heavy

And Slip Rings.

Filters. See

 

 

Service,

Service More Often

 

Section 8-4.

 

Clean Monthly.

In Dirty Conditions.*

 

 

1/2 in.

Check

(13 mm)

Belt

 

Tension.

FUEL

Drain Sludge

From Fuel

SLUDGE

Tank. See

 

 

Section 8-4.

Check

Valve

Clearance.*

Every 3000 h

Clean/Set

Injectors.*

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Contents Processes DescriptionVisit our website at OM-480128 576AC January Engine Driven Welding GeneratorFrom Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSymbols And Definitions − DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Curve shows typical fuel use under weld or power loads Exceeding duty cycle can damage unit and void warrantyFuel Consumption Duty Cycle And OverheatingAC Generator Power Volt-Ampere CurvesOptional AC Power Plant Curves Installing Welding Generator − InstallationConnecting The Battery Installing Muffler Pipe Engine Prestart ChecksStop engine and let cool Fuel Do not use gasoline. GasolineInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 150 ft 200 ft 250 ft350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Put terminals− Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlStop engine and fix trouble if either light goes on Do not use Ether if engine is runningVolt Duplex And Optional Gfci Receptacles − Operating Auxiliary EquipmentX 15 a + 120 V x 10 a = 3.0 kVA/kW OM-480 Volt Duplex Receptacle Optional 240 V 15 a AC Receptacle RC1Circuit Breakers CB1 And CB2 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional AC Power Plant 240 Volt Twistlock Receptacle Optional − Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner Servicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter To replace secondary fuel filterStandard Models Adjusting Engine SpeedModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyInspecting And Cleaning Optional Spark Arrestor TroubleshootingStop engine and let cool. Reinstall cleanout plug WeldingGenerator Power Check connections to ac power plant see SectionEngine Maximum see Section− Electrical Diagram Circuit Diagram For Welding GeneratorWetstacking − RUN-IN ProcedureWelding Generator Run-In Procedure Using Load Bank Procedure at less thanStop engine Do not touch hot exhaust From flammables Do not PerformRun-In Procedure Using Resistance Grid Bank/gridFrom flammables Do not perform run-inSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-480 − Parts List 125 124 123 122120 121 117 1162526 126 Dia Part Description Quantity Mkgs 128 Panel, Front w/Components -1Item 111Panel, Front w/Components -1Item 111 Cont’d Generator Generator -1Item 114 IncludesPage Page Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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