DeWalt DWE4599N Rotating the Gear Case Fig, Wheel Mounting Accessories and Attachments

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Rotating the Gear Case (Fig. 4)

FIG. 4

For applications in which a tool will be dedicated for uses in edge grinding and finishing work, the gear case may be rotated 90° left or right of its original position.

1. Remove the four corner screws attaching the gear case to motor housing.

2.Without separating the gear case from motor housing, rotate the gear case head to desired position.

NOTE: If the gear case and motor housing become separated by more than 3.17 mm (1/8"), the tool must be serviced and re-assembled by a DEWALT service center. Failure to have the tool serviced may cause brush, motor and bearing failure.

3.Reinstall screws to attach the gear case to the motor housing. Tighten screws to 20 in.-lbs. torque. Overtightening could cause screws to strip.

Wheel Mounting Accessories and Attachments

It is important to choose the correct guards, backing pads and flanges to use with grinder accessories. Refer to pages 10–11 for information on choosing the correct wheel mounting accessories.

ATTACHMENTS

Attachments designed specifically for this grinder can be purchased through DEWALT dealers and DEWALT Factory Service centers.

9" Type 27 guard 9" Type 28 guard 7" Type 27 guard

5"–6" Type 11 flaring cup guard with flange 4" Type 11 flaring cup guard with flange Type 11 flaring cup wheel backing flange Type 1 flange set

7" Type 1 guard Grinding backing flange

Clamp nut Wheel wrench

WARNING: Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over their rated accessory speed may fly apart and cause injury. Threaded accessories must have a M14 hub. Every unthreaded accessory must have a 22.2 mm (7/8") arbor hole. If it does not, it may have been designed for a circular saw. Use only the accessories shown on pages 10–11 of this manual. Accessory ratings must always be above tool speed as shown on tool nameplate.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/ installing attachments or accessories. An accidental start-up can cause injury.

Switch (Fig. 8)

CAUTION: Before connecting the tool to a power source FIG. 8

 

C

or after a power failure, depress and release the trigger

 

 

switch (A) once without depressing the lock-on button (C)

 

 

to ensure that the switch is in the off position. If the trigger

 

 

switch is locked on, the tool will start unexpectedly when

 

 

power is reconnected to the tool. Hold the side handle and

 

 

rear handle firmly to maintain control of tool at start up

B

A

and during use.

 

 

TRIGGER OPERATION

To turn the tool on, depress lock-off button (B) then trigger switch (A). The trigger can be feathered as long as the lock-off button is depressed. The tool will remain running while the trigger is depressed. Turn the tool off by releasing the trigger.

TRIGGER OPERATION WITH LOCK-ON FEATURE

To turn tool on, depress trigger. Depress and hold lock-on button (C) while releasing trigger. Lock-on button will remain depressed and tool will remain on.

To turn the tool off, depress and release trigger. The lock-on button will pop out, permitting the trigger to disengage and causing the tool to turn off.

NOTE: Allow the tool to reach full speed before touching tool to work surface. Lift the tool from the work surface before turning the tool off.

9

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Contents DWE4557-XE, DWE4559-XE, DWE4597N-XE, DWE4599N-XE Page Technical Data Definitions Safety GuidelinesPersonal Safety Work Area SafetyElectrical Safety Service Electrical SafetyExtension Cords Grinder Safety Warnings Power Tool USE and Care180 × 6 × Diameter × thickness × bore diameter115 × 6 × 125 × 6 ×Page Additional Safety Rules for Grinders Safety Warnings Specific for Sanding OperationsSafety Warnings Specific for Polishing Operations Safety Warnings Specific for Wire Brushing OperationsAlternating or Arsenic and chromium from chemically-treated lumberMinutes Or DC Direct currentAttaching Side Handle Fig Rotating the Gear Case Fig Wheel Mounting Accessories and AttachmentsSwitch Fig Grinding Wheels Sanding Discs Wire Wheels Type 27 guard Hubbed sanding Flap disc Sanding Flap Discs Cutting WheelsMounting NON-HUBBED Wheels Spindle Lock Button FIGSurface Grinding with Grinding Wheels FIG Very Fine Finishing Surface Finishing with Sanding Flap Discs FIGPlace or appropriately thread backing pad S on the spindle To remove the wheel, grasp and turn the backingCleaning and Disposal Precautions To Take When Sanding PaintMounting and Using Wire Brushes and Wire Wheels Environmental SafetyMounting Type 27 or Type 1 Guard Mounting and Using Cutting DiscUsing Wire CUP Brushes and Wire Wheels FIG Lubrication Cleaning RepairsUsing Cutting Wheels Your power tool requires no additional lubricationBail Handle Accessories