DeWalt DWE4599N Surface Finishing with Sanding Flap Discs FIG, Very Fine Finishing

Page 15
FIG. 14
R

3.Position yourself so that the open-underside of the wheel is facing away from you.

4.Once a cut is begun and a notch is established in the workpiece, do not change the angle of the cut. Changing the angle will cause the wheel to bend and may cause wheel breakage. Edge grinding wheels are not designed to withstand side pressures caused by bending.

5.Remove the tool from the work surface before turning the tool off. Allow the wheel to stop rotating before laying the tool down.

WARNING: Do not use edge grinding/cutting wheels for surface grinding applications because these wheels are not designed for side pressures encountered with surface grinding. Wheel breakage and serious personal injury may result.

SURFACE FINISHING WITH SANDING FLAP DISCS (FIG. 13)

1. Allow the tool to reach full speed before touching

FIG. 13

1. Place or appropriately thread backing pad (S) on the spindle.

2.Place the sanding disc (T) on the backing pad (S).

3.While depressing the spindle lock button, thread clamp nut (R) on spindle, piloting the raised hub on the clamp nut into the center of sanding disc and backing pad.

4.Tighten the clamp nut by hand. Then depress the spindle lock button while turning the sanding disc until the sanding disc and clamp nut are snug.

5.To remove the wheel, grasp and turn the backing

pad and sanding disc while depressing the spindle lock button.

T

S

the tool to the work surface.

 

2. Apply minimum pressure to work surface,

 

allowing the tool to operate at high speed.

 

Sanding rate is greatest when the tool operates

 

at high speed.

5˚–10˚

3. Maintain a 5° to 10° angle between the tool and work surface.

4.Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface.

5.Remove the tool from work surface before turning tool off. Allow the wheel to stop rotating before laying the tool down.

MOUNTING SANDING BACKING PADS (FIG. 14)

NOTE: Guard may be removed when using sanding backing pads.

WARNING: Proper guard must be reinstalled for grinding wheel, cutting wheel, sanding flap disc, wire brush or wire wheel applications after sanding applications are complete.

USING SANDING BACKING PADS (FIG. 15)

Choose the proper grit sanding discs for your application. Sanding discs are available in various grits. Coarse grits yield faster material removal rates and a rougher finish. Finer grits yield slower material removal and a smoother finish.

Begin with coarse grit discs for fast, rough material removal. Move to a medium grit paper and finish with a fine grit disc for optimal finish.

Coarse

16–30 grit

Medium

36–80 grit

Fine Finishing

100–120 grit

Very Fine Finishing

150–180 grit

1.Allow the tool to reach full speed before touching tool to the work surface.

2.Apply minimum pressure to work surface, allowing the tool to operate at high speed. Sanding rate is greatest when the tool operates at high speed.

3.Maintain a 5° to 15° angle between the tool and work surface. The sanding disc should contact approximately 1" (25.4 mm) of work surface.

13

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Contents DWE4557-XE, DWE4559-XE, DWE4597N-XE, DWE4599N-XE Page Technical Data Definitions Safety GuidelinesWork Area Safety Electrical SafetyPersonal Safety Service Electrical SafetyExtension Cords Grinder Safety Warnings Power Tool USE and Care180 × 6 × Diameter × thickness × bore diameter115 × 6 × 125 × 6 ×Page Additional Safety Rules for Grinders Safety Warnings Specific for Sanding OperationsSafety Warnings Specific for Polishing Operations Safety Warnings Specific for Wire Brushing OperationsAlternating or Arsenic and chromium from chemically-treated lumberMinutes Or DC Direct currentAttaching Side Handle Fig Wheel Mounting Accessories and Attachments Switch FigRotating the Gear Case Fig Grinding Wheels Sanding Discs Wire Wheels Type 27 guard Hubbed sanding Flap disc Sanding Flap Discs Cutting WheelsSpindle Lock Button FIG Surface Grinding with Grinding Wheels FIGMounting NON-HUBBED Wheels Very Fine Finishing Surface Finishing with Sanding Flap Discs FIGPlace or appropriately thread backing pad S on the spindle To remove the wheel, grasp and turn the backingCleaning and Disposal Precautions To Take When Sanding PaintMounting and Using Wire Brushes and Wire Wheels Environmental SafetyMounting and Using Cutting Disc Using Wire CUP Brushes and Wire Wheels FIGMounting Type 27 or Type 1 Guard Lubrication Cleaning RepairsUsing Cutting Wheels Your power tool requires no additional lubricationBail Handle Accessories