Jet Tools Drum Sander operating instructions Troubleshooting Motor and Electrical Problems

Page 24

Troubleshooting: Motor and Electrical Problems

Trouble

Sander will not start.

Drum motor overloads.

Conveyor motor oscillates.

Drum motor or conveyor motor stalls.

Motor overload protector trips or shop wiring breaker trips.

Probable Cause

Remedy

 

 

 

Check plug connections. Connect

No incoming power.

main cord to power source, and motor

 

cord into control box receptacle.

 

 

Circuit fuse blown or breaker tripped.

Replace fuse or re-set breaker.

 

 

Switch is malfunctioning.

Replace switch.

 

 

Inadequate circuit.

Check electrical requirements.

 

 

Feed rate too fast or depth of cut too

Reduce feed rate and/or depth of cut.

large.

 

 

 

Motor not properly aligned.

Loosen housing bolts, run motor, re-

tighten bolts.

 

 

 

Transfer rod collar is worn.

Replace transfer rod collar.

 

 

Drive roller is bent.

Replace drive roller.

 

 

Excessive depth of cut.

Reduce depth of cut; use coarser grit;

reduce feed rate.

 

 

 

Improper conveyor belt tension.

Adjust tension (see page 15).

 

 

Excessive load on sanding drum and

Allow motor to cool and re-set

motor.

overload button.

 

 

 

Connect sander to a dedicated circuit.

Too many tools on circuit.

Have a certified electrician correct

 

any shop wiring problem.

 

 

Excessive length or inadequate size

Use a shorter or heavier gauge

extension cord.

extension cord (see Figure 17).

 

 

Troubleshooting: Mechanical Problems

Trouble

Probable Cause

Remedy

 

 

 

Conveyor belt does

Shaft coupling (#20, page 32) is loose

Align the shaft flats of the gear motor

not move, or runs

and the drive roller and tighten the

or unattached.

intermittently.

shaft-coupling setscrews.

 

 

 

 

Conveyor belt slips

Improper conveyor belt tension.

Adjust belt tension.

 

 

 

Reduce depth of cut; reduce feed

on drive roller.

Excessive depth of cut or feed rate.

 

rate.

 

 

 

 

 

 

Tension rollers too high.

Lower tension rollers (see page 18).

 

 

 

 

Excessive feed rate.

Reduce feed rate.

Board slips on

 

 

Dirty or worn conveyor belt.

Replace conveyor belt.

conveyor belt.

 

 

 

 

 

 

Abrasive improperly wrapped.

Read “Installing Abrasives” on pages

 

 

11-12.

 

 

 

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Contents Drum Sander Warranty and Service Table of Contents Page Page Introduction Specifications Features and Terminology Contents of the Shipping Container UnpackingAssembling the Open Stand Optional Accessory Casters Optional AccessoryAssembly Installing Drum HeadInstalling Conveyor Table Infeed and Outfeed Tables OptionalInstalling Abrasives Dust CoverDust Collection Page Grounding Instructions Adjustments Switch LockoutExtension Cords Drum Height ControlConveyor Belt Replacement Conveyor Belt Tension and TrackingTrackers Checking Drum Alignment Fine Tuning Drum Alignment Tension Roller Pressure Adjustment Tension Roller AlignmentDrum Height Control Adjustment Basic Operating ProcedureSetting Depth of Cut OperationSelecting SandSmart Feed Rates Tips for Maximum PerformanceMaintenance Edge SandingTracker Kit Underside of conveyor shownAbrasives Abrasive Selection GuideTroubleshooting Motor and Electrical Problems Trouble Troubleshooting Operational Problems Optional Accessories Replacement PartsConveyor and Motor Assembly Parts List Conveyor and Motor Assembly Index No. Part No Description Size QtyDrum Head Assembly Parts List Drum Head Assembly 11-1000-04 Lock Washer, Internal Tooth 12-2000-04 Parts List Open Stand #609004 Optional Accessory Index Part Description Size QtyParts List Closed Stand #609005 Optional Accessory PJN-S022244PLUS-501 2244PLUS-502 Electrical Connections