Grizzly G0449 instruction manual Reduce rear pressure roller pressure

Page 31

Symptom

Possible Cause

 

 

 

 

Possible Solution

 

 

Grinding, screeching, or rubbing noise

1. Drum bearings lack sufficient grease.

1. Grease the pillow bearings (Page 26).

when sanding drums are powered up.

2. Drum bearings are worn

and

need

2. Replace the drum bearings.

 

 

replacement.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short V-belt lifespan.

1. Pulleys not aligned correctly.

 

 

1. Align pulleys (Page 31).

 

 

2. Improperly tensioned.

 

 

 

2. Properly tension V-belts (Page 30).

 

 

 

 

 

 

 

 

Machine lacks power; drums stop turning

1. V-belts loose.

 

 

 

 

1. Tighten V-belts (Page 30).

 

under load.

2. Too much pressure on pressure roll-

2. Reduce pressure roller pressure (Page

 

ers.

 

 

 

 

 

36).

 

 

 

 

 

 

 

 

 

Conveyor slips under load.

1. Conveyor is too loose.

 

 

 

1. Tension conveyor (Page 32).

 

2. Too much load.

 

 

 

 

2. Decrease load.

 

 

 

 

 

 

Conveyor tracks to one side; conveyor

1. Conveyor tracking is incorrect.

 

1. Track the conveyor so it runs straight

hits the roller cover.

 

 

 

 

 

 

(Page 32).

 

 

 

 

 

 

 

 

Workpiece pulls to one side during sand-

1. One of the sanding drums is not paral-

1. Adjust the

sanding drums

parallel to

ing operations.

lel with the table.

 

 

 

 

the table (Page 33).

 

 

 

 

 

Excessive snipe.

1. Too much pressure from all the pres-

1. Reduce pressure roller pressure (Page

 

sure rollers.

 

 

 

 

 

36).

 

 

 

 

2. Too much pressure from the rear pres-

2. Reduce rear pressure roller pressure

 

sure rollers.

 

 

 

 

 

(Page 36).

 

 

 

 

3. Lack of outfeed support.

 

 

 

3. Set up outfeed table or have someone

 

 

 

 

 

 

 

catch the workpiece as it comes out.

 

 

 

 

 

 

Workpiece kicks out of sander.

1. Not enough pressure from the pressure

1. Increase

pressure

roller

pressure

 

rollers.

 

 

 

 

 

(Page 36).

 

 

 

 

 

 

 

 

 

Sandpaper tears off drums during opera-

1. Nail/staple in workpiece.

 

 

 

1. Sand only clean workpieces.

tion.

2. Sandpaper

not tightened

or

fastened

2. Install the

sandpaper

correctly (Page

 

correctly.

 

 

 

 

 

24).

 

 

 

 

3. Drums not

perpendicular

to

the

feed

3. Adjust the drums perpendicular to the

 

direction.

 

 

 

 

 

feed direction (Page 33).

 

 

 

 

 

 

 

 

 

Table elevation controls are stiff and hard

1. Table lock is engaged.

 

 

 

1. Disengage table lock.

 

 

to adjust.

2. Table lift screws

are dirty or loaded

2. Clean and

regrease

table

lift screws

 

with sawdust.

 

 

 

 

(Page 27).

 

 

 

 

3. Chain idler

roller

sprocket

lock

nuts

3. Adjust the lock nuts on the idler roller

 

have been tightened against the roller.

sprocket so the roller can spin freely.

 

4. Elevation handle worm gear is dirty or

4. Remove the worm gear box, clean it,

 

loaded with sawdust.

 

 

 

and regrease it.

 

 

 

 

 

Poor dust collection.

1. The dust scoops are incorrectly posi-

1. Experiment with the dust scoops moved

 

tioned.

 

 

 

 

 

further in or out for better results. See

 

 

 

 

 

 

 

Page 37 for instructions on moving a

 

 

 

 

 

 

 

dust scoop.

 

 

 

2. Dust collection lines incorrectly

sized

2. Use at least an 8" main line with two 6"

 

for this machine.

 

 

 

 

branch lines that each Y into 4" at the

 

 

 

 

 

 

 

machine.

 

 

 

 

3. Dust collector underpowered or too far

3. Upgrade your dust collector or decrease

 

away from this machine.

 

 

 

the distance from the dust collector to

 

 

 

 

 

 

 

the machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

G0449/G0450 37" Drum Sander

-29-

Image 31
Contents Model G0449/G0450 Drum SanderPage Table of Contents Service Foreword IntroductionContact Info Machine Data Sheet Model G0450 Drum Sander Front view, Model G0449 IdentificationControl Panel Safety SafetyInstructions for Machinery Always Lock Mobile Bases if Used Before Operating Machinery Safety Instructions for MachineryAdditional Safety for Drum Sanders G0449 G0450 at Circuit RequirementsPhase Converter With G0450 G0450 at Power ConnectionExtension Cords Grounding Rewiring toUnpacking SET UPSet Up Safety Items Needed For Set UpTools InventorySite Considerations Inventory Figure QtyTo attach the top cover to the drum sander Attaching Top CoverMounting Control Panel Components and Hardware Needed QtyMounting to Floor Placing SanderTo connect the dust ports to a dust collector Installing HandwheelDust Collection To mount the handwheelTo check the gear oil Power CordTo connect the sander to the power source Gear Oil CheckTest Run Recommended AdjustmentsOperations Operation Safety Depth of CutTo set the depth of cut Variable Speed Sanding To adjust the conveyor speedChoosing Sandpaper Sanding TipsGrit Class Usage To change the paper Disconnect the machine from the power Paper ReplacementTools Needed Qty PRO-STICKSanding Pad AccessoriesSize Lubrication MaintenanceCleaning ScheduleWorm gear threads About Service ServiceTroubleshooting Reduce rear pressure roller pressure Gauge Blocks Belt ServiceTo make the gauge blocks Belts To adjust V-belt tension Disconnect power to the sanderTo align the pulleys Disconnect power to the sander LoosenTo tension the conveyor Conveyor Tensioning TrackingTo track the conveyor To align the drums Disconnect power to the sander Drum AdjustmentsPage Page Pressure Roller Factory SettingHeight To calibrate the scale pointer SettingScale Pointer Calibration Dust Scoop PositionTable Lift Screws To replace the conveyor belt Disconnect power to the sander Conveyor Belt ReplacementTo Step To Step To Step Model G0449 Electrical panel G0449/G0450 37 Drum Sander G0449 Electrical ComponentsG0449 Wiring Diagram G0450 back side of front panel G0450 220V 3 Phase Electrical ComponentsG0450 220V 3 Phase Wiring Diagram G0450 440V back side of front panel G0450 440V 3 Phase Electrical ComponentsG0450 440V 3 Phase Wiring Diagram Frame Parts Breakdown Description Frame Parts ListBreakdown Conveyor Parts List Roller Phillips Screwdriver Roller and Drum Parts ListWarranty and Returns Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCPage Call Today For a Free Full Color Catalog