Schumacher PST-1000 owner manual Series Parallel Circuit, Troubleshooting, Analyzer Care, Shipping

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24 Volt Output

The 24 volt TRANSFORMER-RECTIFIER output only charges the CRANKING battery after the starter motor has drawn current from the battery. The following procedure should be used to simu- late a recent starter draw and test for output current.

1.Stop the engine.

2.Connect the Analyzer’s Load cables across the Cranking battery.

3.Place the Amp Probe around either Analyzer Load cable.

4.Apply a 200-300 ampere Load to the CRANKING battery for 15 seconds to simulate a recent start attempt. This will ensure that a charging current is delivered to the battery when engine is started.

5.Relocate the Amp Probe to be around the 24 volt output wire.

6.Connect the External Volts positive lead to the CRANKING battery Positive (+) terminal.

7.Connect the External Volts negative lead to the CHASSIS battery Negative (-) terminal.

8.Set the Volts Selector to External Volts, ±199.9 volt range.

9.Run engine at about 2000 RPM. Current should be at least 5 amps at 25-28 volts.

CAUTION

It is essential that Analyzer’s Load cables are connected to the proper battery during these tests. The instructions will clearly state CHASSIS, or CRANKING battery.

SERIES PARALLEL CIRCUIT

CAUTION

To prevent drawing high current through the SERIES-PAR- ALLEL switch, the Load must be applied to the CHASSIS battery during this test. Do not draw voltage below 12 volt.

TEST PROCEDURE

1.Connect the Analyzer’s Load cable across the CHASSIS battery.

2.Place the Amp Probe around the 12 volt output wire.

3.Set the Volts Selector to Battery Volts.

4.Run the engine at about 2000 RPM.

5.Turn the Load ON and increase until the battery voltage is between 12.5 and 13.5 volts while reading the output amperage.

6.Turn the Load OFF and reduce RPM.

SWITCH

ALT

SERIES

PARALLEL

SWITCH

+

CHASSIS

BATTERY

-

+

12V LOADS

 

CRANKING

 

 

 

 

BATTERY

 

STARTER

-

 

 

Figure 15

Series Parallel Switch Alternator Output Test

TROUBLESHOOTING

Procedures for troubleshooting cables and connections in the charging and starting circuits are included in the PST-1000 manual. Always refer to the engine manufacturer’s instructions before performing any tests with which you may be unfamiliar.

ANALYZER CARE

When cleaning the Analyzer and leads, use a mild cleaner such as waterless hand cleaner. Never use gasoline, lacquer thinner, carburetor cleaner, or other aromatic solvents.

Store Analyzer indoors

Do not place heavy objects above the case.

UNUSUAL ANALYZER OPERATION

If the analyzer battery clamps are connected to an excessively high voltage the display may blank out. Disconnect the analyzer as soon as possible and shut off the engine.

Check the battery terminal connections visually and also with a Volt meter to verify good connections before the alternator is run.

This situation can happen on a 12 or 6 volt system if a battery cable is intermittently loose and the alternator is running. During the moment that the battery connection opens there may be an over voltage that can be damaging to anything powered by the system. A vehicle battery with a bad internal link can do the same thing, but could also be an explosion hazard if charging gas is permitted to build up and a spark occurs at the break.

In general, if the analyzer is not reading right, disconnect for a few seconds and then try it again. This resets the internal protec- tors.

If the carbon pile is used so much it become red hot, (as viewed through the case side vents), turn it off. Allow the fan to run for few minutes to cool the carbon pile. The pile plates may have to be replaced if exposed to red heat too long. If the pile is used normally it should never reach such an extreme temperature.

SHIPPING:

To avoid shipping damage to the Carbon Pile Load during ship- ment, it is important that the Large Control Knob Be Turned Full Increase (Clockwise) Before Shipping.

NOTICE:

The information in this manual is true and complete to the best of our knowledge. Because design matters, Engineering changes and methods of application are beyond our control. The authors and publisher disclaim any liability incurred in connection with the use of this data or specific details.

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Contents Electric Corporation MT. PROSPECT, IL Contact Physician Immediately Outstanding Features of the Charging System Analyzer areAnalyzer Features Battery Cables Must be Dealt with Very CarefullyAmps Display Timer Beeper and Time OUT LampBattery Caution Battery TestingElectrolyte Temp Minimum Loaded Volts Load Test Caution Electrolyte CautionState of Charge Check Load TestEngine Size Diagnostic Test ProcedureTypical Starter Cranking Draw Volt Cranking Circuit Typical Voltage Drop Maximums Solenoid Control Switch TestVoltage Amps Likely Cause INSULATED-POS Circuit TestAlternator System Tests If Battery has LOW ChargeRUN Engine with Accessories OFF Battery Goes AboveFull Fielding Amperage Test Regulator Ground TestExternal Regulator Caution Load Requirement TestSteps for External Regulator Type ALTERNA- TOR Series Parallel SwitchBattery Load Test Test ProceduresAlternator Output Current Test Transformer Rectifier Test ProcedureTest Conclusions Unusual Analyzer Operation TroubleshootingSeries Parallel Circuit Analyzer CareLimited Warranty