Sanyo CH1271, CH0971 service manual Please Read Before Starting

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Important!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must: Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard or WARNING unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard CAUTION or unsafe practice which can

result in personal injury or product or property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

WARNING When Wiring

ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.

ONLY A QUALIFIED, EXPERIENCED

ELECTRICIAN SHOULD ATTEMPT TO

WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.

When Transporting

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

In a Room

Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors.

In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

When Servicing

Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

Others

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.

Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.

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Contents DC Inverter Split System AIR Conditioner Indoor Model No. Product Code NoPlease Read Before Starting Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempKHS0971 SpecificationsUnit Specifications CH0971KHS1271 CH1271Major Component Specifications Indoor UnitCB-KHS1271 Microprocessor 250V 3A Compressor Outdoor UnitOutdoor Unit CH0971 External FinishOutdoor Unit CH1271 Compressor temp sensor Other Component SpecificationsIndoor heat exchanger sensor Outdoor air temp sensorDimensional Data Indoor Unit KHS097121-3/16 10-13/16 Insulation of Refrigerant Tubing Refrigerant Flow DiagramRefrigerant Flow Diagram After a tube has been insulated To break or crackTemperature Charts Performance DataHigh pressure performance chart Indoor Unit KHS1271 Outdoor Unit CH1271 493 Tube service Power Supply 115V Single Phase 60Hz Cooling Capacity Cooling Capacity11,900 BTU/h Cooling Capacity Low Ambient SHC Sensible Heat Capacity BTU/h TH Total Heating Capacity BTU/h Power Supply 115V Single Phase 60Hz Heating CapacityHeating Capacity 14,300 BTU/h Room air temp F 26.7C Fan speed High Horizontal distance ft Air Throw Distance ChartsCooling Vertical distance ft Heating Vertical distance ftHeating CH0971 Cooling Electrical CharacteristicsElectrical Data 8FA2-5257-71600-0 Electric Wiring DiagramsIndoor Unit KHS0971 KHS1271 Outdoor Unit CH0971 CH1271 WHT REDON/OFF operation button HR.TIMER button ACL Reset button MaintenanceAddress Setting of the Remote Control Unit ION buttonHow to Disconnect How to ConnectEmergency operation FunctionsOperation Functions Auto cooling/heating operationTimer backup Lamp colorsOverload prevention during heating Compressor discharge temperature controlProtective Functions Cold-air prevention during heatingReverse-Cycle Defrosting Defrost detection and releaseCT Peak current cut-off control Method of Self-Diagnostics TroubleshootingPrecautions before Performing Inspection or Repair Self-diagnostics Lamps Indoor UnitReplace the controller Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Replace the circuit board or the fuseBefore the Operation Serial Communication Error Identification ProcedureOff Blinking Illuminated Condition E01Terminal board Outdoor Unit Condition E12 Trouble Diagnosis of Fan Motor Outdoor Fan MotorElectromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionMeasurement of Insulation Resistance Power Supply CordChecking Electrical Components Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy What is New Refrigerant R410A? Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionDamage to the compressor Never charge a large amountUnit. This may cause ExampleRecharging Case Refrigerant is LeakingWelding leaking points Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing UnitsOI-852-6-4180-802-00-2 Features Product Information ContentsAlert Symbols Electrical Requirements Installation LocationSafety Instructions Names of Parts Outdoor UnitUnit Display and Operation Button Quiet lampRemote Control Unit Display On Time Remote Control UnitHour OFF Timer DRY AutoHeat CoolHow to Install Batteries Using the Remote Control UnitTemperature Display Selector Button Time Display Selector buttonUsing the Remote Control Unit Press the ON/OFF operation button Operation with the Remote Control UnitStep Press the TEMP. setting buttons to change the temperature Operation with the Remote Control UnitPress the Mode selector button and select the desired mode Set the FAN Speed selector button to the setting you wantAdjusting the Fan Speed Cooling and DRY Mode Night Setback Mode is used for saving energyQuiet Mode Special Remarks Operation Indication Setting the TimerExample To set to 1030 pm To cancel a timer program Press the Cancel button Setting the TimerHow to set the on time Example To start operation at 710 am 1030 pm 710 am 1100 am Present timeCancellation procedure Using the 1-Hour OFF TimerSetting procedure Operation together with the Daily ON/OFF Repeat TimerAdjusting the Airflow Direction Cool Sweep DRY FAN HeatWhen the air conditioner is not running Operation without the Remote Control UnitCare and Cleaning Grasp both ends of the air Care and CleaningCleaning Intake grilleFollow the steps below when the generator has become dirty Negative ion generator metal electrodes inside plastic caseTrouble Possible Cause Remedy TroubleshootingOperating Range Max DB / 71 F WB Min DB / 57 F WBAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting General Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitAvoid Installation Site SelectionAdditional Materials Required for Installation Solid base must not cover Hole of the bottom plateRemove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Remove the Grille to Install the Indoor Unit How to replace the grilleWiring Instructions General precautions on wiring Shape the Indoor Side TubingRecommended Wire Length and Diameter Wiring System DiagramWiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Mounting Right-side tubingDrain cap Switching drain hose and drain capLeft-side tubing To unmount indoor unit Do not supply power toTubing and wiring to the out Unit or operate it until allWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitFirst refer to . Installation Site Selection Refrigerant Tubing Flaring Procedure with a Flare ToolTo 0.5 mm Adjust so that the amount of tube Use of the Flaring MethodInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation To prevent heat loss and wet floors due to dripping of conTem. The valve core is similar to Air PurgingAir Purging with a Vacuum Pump for Test Run Those used in automobile tiresThis may cause the refriger Be sure to completely insertHex wrench before Ant gas to leak. In order toHow to Test Run the Air Conditioner Operation lamp Timer lamp Quiet lamp ION lampBasic Functions of the Service Valves Pump DownRemote Control Unit Installation Position Mounting on a WallAddress Switch Address Setting of the Remote Control Unit