Sanyo CH0971, CH1271 service manual Tools Specifically for R410A, Tubing Installation Procedures

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11-3. Tools Specifically for R410A

For servicing, use the following tools for R410A

Tool Distinction

Tool Name

 

Gauge manifold

 

Charging hose

 

Gas leak detector

 

Refrigerant cylinder

 

Charging cylinder

 

Refrigerant recovery unit

Tools specifically for R410A

Vacuum pump with anti-reverse flow (*1)

 

(Solenoid valve-installed type, which prevents oil from flowing back into the

 

unit when the power is off, is recommended.)

 

Vacuum pump (*2)...can be used if the following adapter is attached.

 

Vacuum pump adapter (reverse-flow prevention adapter) (*3).

 

(Solenoid valve-installed adapter attached to a conventional vacuum pump.)

 

Electronic scale for charging refrigerant

 

Flare tool

 

 

Tools which can be com-

Bender

Torque wrench

monly used for R22,

Cutter, reamer

R407C, and R410A

Welding tool, nitrogen gas cylinder

 

CAUTION

The above tools specifically for R410A must not be used for R22 and R407C. Doing so will cause malfunction of the unit.

For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for R22-type units can be used for R410A-type. However, they must be used exclusively for R410A and never alternately with R22 and R407C.

To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external diameter of the service port screw has been altered.

<External diameter of service port>

R410A : 5/16"



R22, R407C : 1/4"

11-4. Tubing Installation Procedures

When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing. The following is the HAB oil generally used:

Esso: ZERICE S32

NOTE For details on tubing installation procedures, refer to the installation manuals attached to the indoor unit and outdoor unit.

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Contents Indoor Model No. Product Code No DC Inverter Split System AIR ConditionerPlease Read Before Starting Table of Contents Checking Electrical Components Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeUnit Specifications SpecificationsKHS0971 CH0971CH1271 KHS1271Indoor Unit Major Component SpecificationsCB-KHS1271 Microprocessor 250V 3A Outdoor Unit CH0971 Outdoor UnitCompressor External FinishOutdoor Unit CH1271 Indoor heat exchanger sensor Other Component SpecificationsCompressor temp sensor Outdoor air temp sensorIndoor Unit KHS0971 Dimensional Data21-3/16 10-13/16 Refrigerant Flow Diagram Refrigerant Flow DiagramInsulation of Refrigerant Tubing After a tube has been insulated To break or crackPerformance Data Temperature ChartsHigh pressure performance chart Indoor Unit KHS1271 Outdoor Unit CH1271 493 Tube service Cooling Capacity Power Supply 115V Single Phase 60Hz Cooling Capacity11,900 BTU/h Cooling Capacity Low Ambient SHC Sensible Heat Capacity BTU/h Heating Capacity Power Supply 115V Single Phase 60Hz Heating CapacityTH Total Heating Capacity BTU/h 14,300 BTU/h Cooling Vertical distance ft Air Throw Distance ChartsRoom air temp F 26.7C Fan speed High Horizontal distance ft Heating Vertical distance ftHeating Electrical Data Electrical CharacteristicsCH0971 Cooling Indoor Unit KHS0971 KHS1271 Electric Wiring Diagrams8FA2-5257-71600-0 WHT RED Outdoor Unit CH0971 CH1271Address Setting of the Remote Control Unit MaintenanceON/OFF operation button HR.TIMER button ACL Reset button ION buttonHow to Connect How to DisconnectOperation Functions FunctionsEmergency operation Auto cooling/heating operationLamp colors Timer backupProtective Functions Compressor discharge temperature controlOverload prevention during heating Cold-air prevention during heatingCT Peak current cut-off control Defrost detection and releaseReverse-Cycle Defrosting Precautions before Performing Inspection or Repair TroubleshootingMethod of Self-Diagnostics Indoor Unit Self-diagnostics LampsChecking the Indoor and Outdoor Units Using the TEST/T-RUN terminalsReplace the controller Replace the circuit board or the fuseOff Blinking Illuminated Serial Communication Error Identification ProcedureBefore the Operation Condition E01Terminal board Outdoor Unit Condition E12 Outdoor Fan Motor Trouble Diagnosis of Fan MotorNoise malfunction Noise Malfunction and Electromagnetic InterferenceElectromagnetic interference Locations most susceptible to noise Trouble CorrectionChecking Electrical Components Power Supply CordMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Characteristics of New Refrigerant R410A Refrigerant R410A Special Precautions When Servicing UnitWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorUnit. This may cause Never charge a large amountDamage to the compressor ExampleWelding leaking points Case Refrigerant is LeakingRecharging Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing UnitsOI-852-6-4180-802-00-2 Features Alert Symbols ContentsProduct Information Safety Instructions Installation LocationElectrical Requirements Outdoor Unit Names of PartsQuiet lamp Unit Display and Operation ButtonRemote Control Unit Display Hour OFF Timer Remote Control UnitOn Time Heat AutoDRY CoolTemperature Display Selector Using the Remote Control UnitHow to Install Batteries Button Time Display Selector buttonUsing the Remote Control Unit Step Operation with the Remote Control UnitPress the ON/OFF operation button Press the Mode selector button and select the desired mode Operation with the Remote Control UnitPress the TEMP. setting buttons to change the temperature Set the FAN Speed selector button to the setting you wantAdjusting the Fan Speed Night Setback Mode is used for saving energy Cooling and DRY ModeQuiet Mode Special Remarks Example To set to 1030 pm Setting the TimerOperation Indication How to set the on time Example To start operation at 710 am Setting the TimerTo cancel a timer program Press the Cancel button 1030 pm 710 am 1100 am Present timeSetting procedure Using the 1-Hour OFF TimerCancellation procedure Operation together with the Daily ON/OFF Repeat TimerCool Sweep DRY FAN Heat Adjusting the Airflow DirectionCare and Cleaning Operation without the Remote Control UnitWhen the air conditioner is not running Cleaning Care and CleaningGrasp both ends of the air Intake grilleNegative ion generator metal electrodes inside plastic case Follow the steps below when the generator has become dirtyOperating Range TroubleshootingTrouble Possible Cause Remedy Max DB / 71 F WB Min DB / 57 F WBAppendix B Installation Instructions Contents Installation InstructionsPlease Read Before Starting Accessories Supplied with Unit Table Tools Required for Installation not suppliedGeneral Optional Copper Tubing KitAdditional Materials Required for Installation Installation Site SelectionAvoid Hole of the bottom plate Solid base must not coverTrical wiring or conduits are How to Install the Indoor UnitRemove the Rear Panel from the Unit Make a HoleIf Wooden Wall Install the Rear Panel on the WallIf Block, Brick, Concrete or Similar Type Wall How to replace the grille Remove the Grille to Install the Indoor UnitShape the Indoor Side Tubing Wiring Instructions General precautions on wiringWiring System Diagram Recommended Wire Length and DiameterWiring Instructions for Inter-unit Connections For Outdoor Unit For solid core wiring or F-cable How to connect wiring to the terminal For Indoor UnitFor stranded wiring Right-side tubing MountingLeft-side tubing Switching drain hose and drain capDrain cap Tubing and wiring to the out Do not supply power toTo unmount indoor unit Unit or operate it until allFirst refer to . Installation Site Selection How to Install the Outdoor UnitWiring Instructions for the Outdoor Unit To 0.5 mm Adjust so that the amount of tube Flaring Procedure with a Flare ToolRefrigerant Tubing Use of the Flaring MethodFinishing the Installation Connecting Tubing between Indoor and Outdoor UnitsInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of conAir Purging with a Vacuum Pump for Test Run Air PurgingTem. The valve core is similar to Those used in automobile tiresHex wrench before Be sure to completely insertThis may cause the refriger Ant gas to leak. In order toOperation lamp Timer lamp Quiet lamp ION lamp How to Test Run the Air ConditionerPump Down Basic Functions of the Service ValvesMounting on a Wall Remote Control Unit Installation PositionAddress Setting of the Remote Control Unit Address Switch