Schumacher DY-1420 Troubleshooting, Assembly Instructions, Problem Possible Cause Solution

BATTERY SIZE/RATING				CHARGE RATE*/CHARGING TIME - HOURS**
			2 AMP		10 AMP	30 AMP	35 AMP	50 AMP	60 AMP
SMALL	Motorcycle, Garden	6 - 12 AH	1.5 to 3		NR	NR	NR	NR	NR
BATTERIES	Tractor, etc.
		12 - 32 AH	3 to	8
CAR/TRUCKS	200 - 315 CCA	40 - 60 RC	11 to 15		2.5 to 3	.75 to 1	.5 to .75	NR	NR
	315 - 550 CCA	60 - 85 RC	15 to	18	3 to 4	1 to 1.5	.75 to 1	.5 to .75	.5 to .63
	550 - 875 CCA	85 - 125 RC	18 to	25	4 to 5	1.5 to 1.7	1 to 1.5	.75 to 1	.63 to .75
MARINE/		55 MC	15		4	NR	NR	NR	NR
DEEP CYCLE
		80 MC	19		5	2	1.75	NR	NR
		105 MC	23		6	2.5	2	NR	NR

*Charge Rates for this model are listed on the front panel.

**Based on battery at 50% charge.

AH Ampere Hours

NR Not Recommended

CCA Cold Cranking Amps

RC Reserve Capacity

MC Marine Capacity

L. ASSEMBLY INSTRUCTIONS

Wheel Charger Assembly Instructions: (Instrucciones De Armado)

NOTE: Charger must be assembled before operating (Ante de la operación la unidad debe estar armada)

Parts (Piezas)				HUBS MUST
(2)10-32 screws	(tornillos de corte rosca 10-32)	5/16" wrench	(Llave de 5/16")
				FACE IN
(2) 1/4-20 screws	(tornillo de corte rosca 1/4-20)	3/8" wrench	(Llave de 3/8")
				Fig. C
(2) wheels	(ruedas)	Hammer	(Martillo)
(2) axle caps	(tapas del eje)	Screwdriver	(Destornillador)
(1) handle	(mango)
(1) mounting foot	(pedestal de montaje)
(1) axle	(del eje)

Tools necessary (Herramientas Necesarias) Fig. A

1.First place the charger on it side.

2.Next mount the mounting foot FIG. A with (2) 1/4-20 screws, or FIG. F with (2) 10-32 screws.

3.Next pound the axle firmly into an axle cap using a hammer FIG. B.

4.slide one wheel onto the axle with hub facing in, as shown in FIG. C.

5.Poke above assembly thru holes in charger back until axle sticks out of the other end.

6.Turn charger on its other side.

7.	Slide wheel and pound cap onto the axle end.	Fig. F
8.	Next turn the charger right side up onto its foot and wheels.
9.	Remove the (2) top screws from each side of the charger, line up the handle and reinstall the screws FIG. E.

Primero coloque el cargador de lado.

A continuación monte el pedestal FIG. A con (2) tornillos 1/4-20.

A continuación golpee firmemente el eje dentro de la tapa del eje usando un martillo, FIG. B.

A continuación deslice las ruedas dentro del eje; los cubos deben estar orientados hacia adentro, FIG. C. A continuación golpee la otra tapa del eje dentro del otro extreme del eje.

A continuación coloque el conjunto del eje dentro del fondo del cargador según se muestra en la FIG. C.

Monte el eje en el fondo del cargador usando los dos tornillo de corte de rosca 10-32 según se muestra en la FIG. D. A continuación gire el cargador de la batería con el lado derecho hacia arriba sobre su pedestal y ruedas.

Saque los dos tornillos superiores de cada lado del cargador; alinee el mango y reinstale los tornillo. FIG. E.

Fig. B

AXLE CAP

AXLE BRACKET

Fig. D

Fig. E

TROUBLESHOOTING

If a problem does occur, check the following:

PROBLEM	POSSIBLE CAUSE	SOLUTION
No Meter Reading (AC Cord Unplugged)	Clips are not making a good connection.	Rock clips back and forth for a better connection.
	Battery voltage is too low.	Plug AC line into outlet. Meter should now indicate.
	2 amp charge rate being used	None, meter will not indicate here.
Charger will not turn on when properly	AC outlet is dead.	Plug in a lamp to check for voltage.
connected.	Poor electrical connection.	Check connections, rock back and forth for a better
		connection.
Clicking noise from charger.	Circuit breaker is cycling.	May be in the wrong switch position.
	Battery is defective.	Have Battery checked.
	Severely discharged battery but otherwise a good	Allow charging to continue until battery has a chance to
	battery.	recover sufficiently to take a charge. If more that 20 min.
		stop charging and have the battery checked.
	Reverse connections at battery.	Shut off charger and correct lead connections.

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