Chicago Electric 94488 Assembly Instructions, PRE-START Instructions, See Figure a

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ASSEMBLY INSTRUCTIONS

CAUTION! Make sure to wear ANSI-approved safety impact eyeglasses when performing any assembly of the Cut Off Saw. Also, when installing or replacing the Saw Blade (23F) (not included) wear heavy duty work gloves to avoid accidental cuts to the hands and fingers.

To Install A Saw Blade:

1.Make sure to refer to the “SAW BLADE PRECAUTIONS” section on page 6 of this manual to select the correct size and type of Saw Blade to install in the Cut Off Saw.

2.Press down on the Shaft Lock (34F) to hold the Blade Shaft (16F) in position.

(See Figure A.)

3.Loosen and remove the Hex Bolt (25F). Then, remove the Washer (24F) and outer Flange (22F). (See Figure A.)

4.Mount the new Saw Blade (23F) on the Blade Shaft (16F). IMPORTANT: Make sure the arrow shown on the Saw Blade points in the same direction as the arrow shown on the Blade Guard (19F). (See Figure A.)

5.Once the Saw Blade (23F) is mounted on the Blade Shaft (16F), replace the outer Flange (22F) and Washer (24F). Then, firmly tighten the Hex Bolt (25F) to secure the Saw Blade in place. (See Figure A.)

6.Make sure to check the Blade Guard (19F) for proper operation. If necessary, loosen the Blade Guard Positioning Knob (38F) to adjust the Blade Guard (19F) position. Never disable the Guard. Do not use the Cut Off Saw if the Guard assembly does not operate properly. Before each use, make sure the Blade Guard does not touch the Saw Blade. (See Figure A.)

PRE-START INSTRUCTIONS

To Fill The Fuel Tank:

1.WARNING! Your Warranty is voided if: You do not operate the Cut Off Saw with the proper 50:1 fuel mix in its Fuel Tank. Never run the Engine with an improper fuel mix, low or no fuel mix. Running the Engine with an improper fuel mix, low or no fuel mix will permanently damage the unit.

2.To obtain the proper 50:1 fuel mix, combine two cycle oil with unleaded gasoline (minimum 91 octane rating) in a clean, approved container. Cover and shake to

thoroughly mix before each fueling. Refer to the Chart below for proper mix quanti- ties. NOTE: Mix only enough fuel for a few days work. The maximum storage time of mixed fuel is 3 months. (See Table A.)

SKU 94488

For technical questions, please call 1-800-444-3353

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Contents GAS Portable CUT OFF SAW Your Warranty Is Voided IfWork Area Product SpecificationsGeneral Safety Rules and Precautions Save this ManualTool USE and Care Personal SafetyIndustrial applications must follow Osha guidelines ServiceFire and Explosion Precautions SAW Blade Precautions Mechanical PrecautionsChemical Precautions Noise PrecautionKickback Precautions Push the Saw Blade past the workpiece prior to release MISC. PrecautionsSee Figure A, page 11, for details Product FeaturesUnpacking REV 07e Figure a See Figure a Assembly InstructionsPRE-START Instructions Table a Operating InstructionsTo Stop The Cut Off Saw See Figure BSee Figure C INSPECTION, MAINTENANCE, and CleaningSee Figure E Figure CFigure E Please Read the Following Carefully TroubleshootingPart Description ’ty Parts LIST/ASSEMBLY Diagram Crankshaft Housing AssemblyParts LIST/ASSEMBLY Diagram Crankshaft & Piston Assembly Part Description Qty Parts LIST/ASSEMBLY Diagram Cylinder & Muffler Assembly18C 16C 13C 19C 17C 12C 15C 11C 3C 4C 23C 24C Parts LIST/ASSEMBLY Diagram Fuel Tank & CarburetorParts LIST/ASSEMBLY Diagram Handle & Main Cover Assembly 15E 14E 13E 12E 10E 7E 8E 16E Parts LIST/ASSEMBLY Diagram AIR Filter AssemblyBolt M8 x Screw M5 x Washer Wheel Support 10G Wheel Shaft Parts LIST/ASSEMBLY Diagram Front Handle & Support AssemblyEmission Control System Warranty Consequential Damages Coverage