Mitsubishi Electronics QD75P, QD75D user manual Posi Command Positioning Arc data

Page 656

APPENDICES

(1) For axis 1

MELSEC-Q

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

Posi-

Data tioning M No. identi- code fier

 

Command

Positioning

Arc data

Dwell

speed

address

 

 

time

Low-

High-

Low-

High-

Low-

High-

 

order

order

order

order

order

order

101

3000

3001

3002

3004

3005

3006

3007

3008

3009

102

3010

3011

3012

3014

3015

3016

3017

3018

3019

103

3020

3021

3022

3024

3025

3026

3027

3028

3029

104

3030

3031

3032

3034

3035

3036

3037

3038

3039

105

3040

3041

3042

3044

3045

3046

3047

3048

3049

106

3050

3051

3052

3054

3055

3056

3057

3058

3059

107

3060

3061

3062

3064

3065

3066

3067

3068

3069

108

3070

3071

3072

3074

3075

3076

3077

3078

3079

109

3080

3081

3082

3084

3085

3086

3087

3088

3089

110

3090

3091

3092

3094

3095

3096

3097

3098

3099

1113100 3101 3102 3104 3105 3106 3107 3108 3109

1123110 3111 3112 3114 3115 3116 3117 3118 3119

1133120 3121 3122 3124 3125 3126 3127 3128 3129

1143130 3131 3132 3134 3135 3136 3137 3138 3139

1153140 3141 3142 3144 3145 3146 3147 3148 3149

116

3150

3151

3152

3154

3155

3156

3157

3158

3159

117

3160

3161

3162

3164

3165

3166

3167

3168

3169

118

3170

3171

3172

3174

3175

3176

3177

3178

3179

119

3180

3181

3182

3184

3185

3186

3187

3188

3189

120

3190

3191

3192

3194

3195

3196

3197

3198

3199

121

3200

3201

3202

3204

3205

3206

3207

3208

3209

122

3210

3211

3212

3214

3215

3216

3217

3218

3219

123

3220

3221

3222

3224

3225

3226

3227

3228

3229

124

3230

3231

3232

3234

3235

3236

3237

3238

3239

125

3240

3241

3242

3244

3245

3246

3247

3248

3249

126

3250

3251

3252

3254

3255

3256

3257

3258

3259

127

3260

3261

3262

3264

3265

3266

3267

3268

3269

128

3270

3271

3272

3274

3275

3276

3277

3278

3279

129

3280

3281

3282

3284

3285

3286

3287

3288

3289

130

3290

3291

3292

3294

3295

3296

3297

3298

3299

1313300 3301 3302 3304 3305 3306 3307 3308 3309

1323310 3311 3312 3314 3315 3316 3317 3318 3319

1333320 3321 3322 3324 3325 3326 3327 3328 3329

1343330 3331 3332 3334 3335 3336 3337 3338 3339

1353340 3341 3342 3344 3345 3346 3347 3348 3349

136

3350

3351

3352

3354

3355

3356

3357

3358

3359

137

3360

3361

3362

3364

3365

3366

3367

3368

3369

138

3370

3371

3372

3374

3375

3376

3377

3378

3379

139

3380

3381

3382

3384

3385

3386

3387

3388

3389

140

3390

3391

3392

3394

3395

3396

3397

3398

3399

141

3400

3401

3402

3404

3405

3406

3407

3408

3409

142

3410

3411

3412

3414

3415

3416

3417

3418

3419

143

3420

3421

3422

3424

3425

3426

3427

3428

3429

144

3430

3431

3432

3434

3435

3436

3437

3438

3439

145

3440

3441

3442

3444

3445

3446

3447

3448

3449

146

3450

3451

3452

3454

3455

3456

3457

3458

3459

147

3460

3461

3462

3464

3465

3466

3467

3468

3469

148

3470

3471

3472

3474

3475

3476

3477

3478

3479

149

3480

3481

3482

3484

3485

3486

3487

3488

3489

150

3490

3491

3492

3494

3495

3496

3497

3498

3499

1513500 3501 3502 3504 3505 3506 3507 3508 3509

1523510 3511 3512 3514 3515 3516 3517 3518 3519

1533520 3521 3522 3524 3525 3526 3527 3528 3529

1543530 3531 3532 3534 3535 3536 3537 3538 3539

1553540 3541 3542 3544 3545 3546 3547 3548 3549

1563550 3551 3552 3554 3555 3556 3557 3558 3559

1573560 3561 3562 3564 3565 3566 3567 3568 3569

1583570 3571 3572 3574 3575 3576 3577 3578 3579

1593580 3581 3582 3584 3585 3586 3587 3588 3589

1603590 3591 3592 3594 3595 3596 3597 3598 3599

1613600 3601 3602 3604 3605 3606 3607 3608 3609

1623610 3611 3612 3614 3615 3616 3617 3618 3619

1633620 3621 3622 3624 3625 3626 3627 3628 3629

1643630 3631 3632 3634 3635 3636 3637 3638 3639

1653640 3641 3642 3644 3645 3646 3647 3648 3649

1663650 3651 3652 3654 3655 3656 3657 3658 3659

1673660 3661 3662 3664 3665 3666 3667 3668 3669

1683670 3671 3672 3674 3675 3676 3677 3678 3679

1693680 3681 3682 3684 3685 3686 3687 3688 3689

1703690 3691 3692 3694 3695 3696 3697 3698 3699

1713700 3701 3702 3704 3705 3706 3707 3708 3709

1723710 3711 3712 3714 3715 3716 3717 3718 3719

1733720 3721 3722 3724 3725 3726 3727 3728 3729

1743730 3731 3732 3734 3735 3736 3737 3738 3739

1753740 3741 3742 3744 3745 3746 3747 3748 3749

1763750 3751 3752 3754 3755 3756 3757 3758 3759

1773760 3761 3762 3764 3765 3766 3767 3768 3769

1783770 3771 3772 3774 3775 3776 3777 3778 3779

1793780 3781 3782 3784 3785 3786 3787 3788 3789

1803790 3791 3792 3794 3795 3796 3797 3798 3799

1813800 3801 3802 3804 3805 3806 3807 3808 3809

1823810 3811 3812 3814 3815 3816 3817 3818 3819

1833820 3821 3822 3824 3825 3826 3827 3828 3829

1843830 3831 3832 3834 3835 3836 3837 3838 3839

1853840 3841 3842 3844 3845 3846 3847 3848 3849

1863850 3851 3852 3854 3855 3856 3857 3858 3859

1873860 3861 3862 3864 3865 3866 3867 3868 3869

1883870 3871 3872 3874 3875 3876 3877 3878 3879

1893880 3881 3882 3884 3885 3886 3887 3888 3889

1903890 3891 3892 3894 3895 3896 3897 3898 3899

1913900 3901 3902 3904 3905 3906 3907 3908 3909

1923910 3911 3912 3914 3915 3916 3917 3918 3919

1933920 3921 3922 3924 3925 3926 3927 3928 3929

1943930 3931 3932 3934 3935 3936 3937 3938 3939

1953940 3941 3942 3944 3945 3946 3947 3948 3949

1963950 3951 3952 3954 3955 3956 3957 3958 3959

1973960 3961 3962 3964 3965 3966 3967 3968 3969

1983970 3971 3972 3974 3975 3976 3977 3978 3979

1993980 3981 3982 3984 3985 3986 3987 3988 3989

2003990 3991 3992 3994 3995 3996 3997 3998 3999

Appendix - 14

Image 656
Contents Type QD75P/QD75D Positioning Module Page Safety Instructions Wiring Instructions Precautions for use Disposal Instructions SH NA-080058-B Addition of function version B Overall revisions based on the Japanese Manual VersionSH-080047-E 3, .2.5, .6.2, .7.1, .2 to 1999 Mitsubishi Electric Corporation Introduction Specifications and Functions To 3 Installation, Wiring and Maintenance of the ProductMemory Configuration and Data Process To 7 110112 Sequence Program Used for Positioning Control To 6105 Control Details and Setting OPR Control To 8Major Positioning Control 111 113114 High-Level Positioning Control To 10 10.112.2 12.312.4 12.5Troubleshooting 15- 1 to 15 Appendices Appendix- 1 to Appendix-108Appendix Appendix 7.1 Connection example of QD75DHardware GX Configurator-QP Operating ManualManual Name Manual Number Configurator-QP Details of generic term/abbreviationGeneric term for PLC CPU on which QD75 can be mounted IBM PC/AT and compatible DOS/V compliant personal computerPage Memo System configuration Specifications and Functions Memory Configuration and Data ProcessProduct outline Data Used for Positioning ControlMemo Communicating signals between QD75 and each module Product OutlinePositioning control 1.1.1 Features of QD75 Features of the QD75 are shown belowAvailability of one, two, and four axis modules Wide variety of positioning control functionsEasy maintenance Quick startup Refer to SectionSetups, monitoring, and testing through GX Configurator-QP Compact machining center ATC magazine positioning Purpose and applications of positioning controlPalletizer Inner surface grinder Lifter Storage of Braun tubes onto aging rackIndex table High-accuracy indexing of angle QD75 errors, etc., are detected Mechanism of positioning controlCreates control order and conditions as a sequence program Stores the created programDesignated distance Position controlSpeed control Positioning operation by the QD75 Positioning system using QD75Outline design of positioning system Movement amount and speed in a system using worm gears Pulse train output from the QD75Vs = Mm/pulsePulse/s PulseCommunicating signals between QD75 and each module QD75 Manual pulse generator QD75 Peripheral deviceQD75 Drive unit QD75 External signal Device connection connectorQD75 External signal External signal QD75 Communication Dog signal, upper/lower limit signal, zeroGX Developer GX Configurator-QP QD75 Servo, etcFlow of system operation 1.2.1 Flow of all processes For setting data Manual GX Configurator-QPUsing GX Configurator-QP, also debug the set data Chapter Details Reference ChapterMemo Outline of starting QD75 Outline of stopping When Cd.6 Restart command is on Outline for restartingReference Md.26Function Restrictions with a system using a stepping motorCause occurs during deceleration stop processing to System Configuration General image of system Module USB cable Extension System RS-232 cableFor details, refer to GX Configurator -QP Operating Manual Specifications of recommended manual pulse generator Component listApplicable modules and the number of installable modules Applicable systemUsable base unit QD75 can be used in the following systemHow to check the function version and Serial No Method using the rated plate on the module side faceMethod using the software GX Developer display screenSignal layout for external device connection connector Combination of QD75 main functions and sub functionsPerformance specifications Interpolation function NonePTP control Positioning systemApplicable wire size Screw tightening torqueList of functions 1 QD75 control functions Main functionsSub functions Common functionsMain functions OPR control Control registered in QD75 OP shift function Functions that compensate controlPattern Speed limit function Torque limit function2 QD75 main functions When the condition is established, the block start data is With the set orderCondition start Start data Wait start Start data3 QD75 sub functions and common functions Or positioning data PositioningTo 65535 that can be set for each positioning data Data NoMethod using sequence program Contact signals, such as Drive unit Ready orCommon functions Details Reference 13.5Memo Combination of QD75 main functions and sub functions Stop command processing Pre-reading start function Deceleration start flag FunctionFor deceleration stop Function Acceleration/ deceleration time change functionSignal direction QD75 PLC CPU Signal direction PLC CPU QD75 Use prohibitedAxis Code on X10 Axis Y10 X11Details of input signals QD75 PLC CPU Detail of output signals PLC CPU QD75 Input specifications Output specifications Signal layout for external device connection connector List of input/output signal details External command function 2B7 SignalsSkip request from an external source Selection CommonInput/output interface internal circuit Input Common to QD75P1 and QD75D1Input signal ON/OFF status About logic setting and internal circuitNegative logic Initial valueOutput For QD75P1 Output For QD75D1Wiring Items to confirm when installation and wiring are completedINSTALLATION, Wiring and Maintenance of the Product Names of each part QD75P4QD75D4 Part names of the QD75 are shown belowInterface of each QD75 is as shown below Handling precautions Cable Other precautions Main bodyInstallation environment Installation Precautions for installation Wiring Precautions for wiringWiring example of shielded cable Processing example of shielded cablesQD75 side Cables should be the shortest possibleAssembling of connector A6CON1 Wrap the coated parts with a heat contractile tubeHow to ground shielded cable using AD75CK Inside control box QD75 20cm7.88inch To 30cm11.82inch AD75CKControl panel Wiring of the differential driver common terminal Insert until hook Catches Module bottomMELSEC-Q Maintenance Precautions for maintenance Disposal instructionsMemo Data Used for Positioning Control Types of data Parameters and data required for control ParametersPositioning parameters OPR parametersData for user to control positioning system. Cd.1 to Cd.42 Operation, and stops/restarts the operationSetting items for positioning parameters Checking the positioning parameters Pr.1 Pr.42Pr.43 Pr.57 Setting items for OPR parametersChecking the OPR parameters Setting items for positioning data Da.1Da.1 Da.10 Checking the positioning dataItems Memo Setting items for block start data Checking the block start dataSetting items for condition data Checking the condition dataMonitoring the positioning system operation history Types and roles of monitor dataMonitoring the system Monitoring the speed Monitoring the axis operation stateMonitoring the position Monitoring the state Memo Controlling the system data Setting and resetting the setting dataTypes and roles of control data Controlling the operation Controlling the operationControlling operation per step Controlling the speedMaking settings related to operation Memo Pr.1 Unit setting List of parameters 5.2.1 Basic parametersRotating body 360 degrees/rotation Table, conveyorAssuming that the unit mm is selected with Pr.2 to Pr.4 Movement amount per pulsePr.2 No. of pulses per rotation Ap 6000 6000 100PULSE/SIGN mode CW/CCW modePr.5 Pulse output mode Pr.5Phase/B phase mode Pr.6 Rotation direction settingPositive logic Negative logic For multiple of 1 setting For multiple of 4 settingWhen Pr.6Basic parameters Pr.7 Bias speed at startSpeed limit value Pr.8Setting value Value set with peripheral device unit Pr.8 Speed limit valuePr.9 Acceleration time Pr.10 Deceleration time Pulse To 200000 pulse/s To 1000000 pulse/s Select typeDetailed parameters Pr.11 Backlash compensation amountPr.12 Software stroke limit upper limit value Pr.13 Software stroke limit lower limit valuePr.15 Software stroke limit valid/invalid setting Pr.16 Command in-position width300 176 326 476 Torque limit setting value Pr.14 Software stroke limit selectionPr.17 Torque limit setting value Pr.18 Code on signal output timingFront-loading speed switching Speed switching mode Mode Stop signal ExternalCommand Negative Input signal logic selection Near-point Positive SignalPr.19 Speed switching mode For standard switchingFor front-loading switching When composite speed is designatedSpecify whether you wish to enable or disable the update Pr.21 Current feed value during speed controlPr.24 Manual pulse generator input selection Pr.150 Speed-position function selectionMemo Pr.25 Acceleration time 1 to Pr.27 Pr.28 Deceleration time 1 to Pr.30Pr.31 JOG speed limit value Pr.32 JOG operation acceleration time selectionPr.33 JOG operation deceleration time selection Deceleration time Deceleration time 1. Deceleration timePattern acceleration/deceleration Pr.34 Acceleration/deceleration process selectionAutomatic trapezoid acceleration/deceleration Pr.35 S-pattern ratio Pr.36 Sudden stop deceleration time Acceleration starts following Deceleration starts followingEration time Actual sudden stop Deceleration timeMELSEC-Q Pr.40 Positioning complete signal output time Positioning complete signal output timePr.41 Allowable circular interpolation error width Path with spiral interpolation ErrorWith calculation Start point address Center point addressExternal command enable Pr.42 External command function selectionTo enable the external command signal, set the to Memo OPR basic parameters Pr.43 OPR methodPr.46 OPR speed Pr.47 Creep speed Positive direction address Pr.1 Setting value Pr.44 OPR directionPr.44 Degree To 359.99999 degree To 35999999 ⋅ 10-5degree PulsePr.45 OP address Pr.46 OPR speedPr.47 Creep speed Set a speed equal to or faster than the bias speed at startOPR speed Pr.47 Creep speed Pr.7 Bias speed at start Pulse To 1000000 pulse/sPr.48 OPR retry Memo When stopper method 1 is set for OPR detailed parametersPr.49 OPR dwell time OPR dwell time valuePr.51 OPR acceleration time selection Pr.52 OPR deceleration time selectionUse the value set Acceleration timePr.53 OP shift amount Pr.55 Deviation counter clear signal output time Pr.54 OPR torque limit valuePr.56 Speed designation during OP shift Pr.57 Dwell time during OPR retryBefore explaining the positioning data setting items List of positioning data599 600 2-axis interpolation only Operation patternAxis to be interpolated Da.3 Acceleration time No Da.1 Operation patternDa.2 Control system Absolute ABS system, current value changing Da.4 Deceleration time NoDa.5 Axis to be interpolated Da.6 Positioning address/movement amountDa.2 Speed-position switching control Position-speed switching controlWhen Pr.1 Unit Setting is pulse Da.2 Setting valueWhen Pr.1 Unit Setting is inch Memo End point address Address set with Da.6 Da.7 Arc addressDa.7 Arc When Pr.1 Unit Setting is mm Da.8 Command speed Setting value Setting item Da.2Repetition count Value set with peripheral Value set with sequence Da.2Da.9 Dwell time/JUMP designation positioning data No Da.1Memo Start block List of block start dataBlock Pages that follow explain the block start data setting items Da.11 Da.14Settings Axis Block Axis7000 Axis 7001 AxisDevice End ShapeContinue 26000 27000 28000 29000 Shape Positioning data NoHow to start the positioning data set Start data No Da.11 ShapeDa.12 Start data No Da.13 Special start instructionSpecial start instruction Setting value Setting details Da.14 ParameterSet the value as required for Special start instructionList of condition data BlockPages that follow explain the condition data setting items Da.15 Da.19Data Used for Positioning Control Remark Parameter Setting value Default Condition target IdentifierOperator 03H Condition operatorDa.17 Address Da.15 Condition targetDa.16 Condition operator Da.18 Parameter Da.19 ParameterSet the parameters as required for Condition operatorList of monitor data 5.6.1 System monitor data When not in test modeWhen in test mode Reading the monitor value Default value Not in test mode Test modeMonitoring is carried out with a decimal 1200Storage item Storage details History Up to 16 records can be storedStart Hour Start Minute SecondStorage buffer memory address common to axes 1 to 0000H0000 Can be stored Storage details Reading the monitor valueJudgment Starting history Up to1292 Error Encountered an error Stores an axis error NoAxis error Stores the time at which an Occurrence Axis error was detected1357 0000Accesses to flash When the number of write Error reset operation isAxis in which Encountered a warning1422 1424 1425 Axis monitor data Axis 1 Axis 2 Axis 3 Axis Monitoring is carried out with a hexadecimal800 900 1000 1100 0000 HCommand speed set by the current positioning data Axis warning No WhenStores 0 under the speed control Set by the positioning data used one step earlier810 910 1010 811 911 1011 Default807 907 1007 1107 808 908 1008 1108 809 909 1009 1109 Speed-position switching 0000H 816 916 1016 Monitoring is carried out with a hexadecimal812 912 1012 1112 0000H 813 913 1013 1113 814 914 1014 1114At other times Stores For a positioning operation Target valueAddress/movement amount 818 918 1018 819 919 1019 Default Storage buffer Memory address Value0000 H 817 917 1017 Is stored Is stored when machine OPR starts Torque limit setting value is storedMachine OPR completion is stored Movement amount after300 826 926 1026 Speed limit flag Speed change processingFlag Speed limit value due to a speed change or Pr.8827 927 1027 1127 828 928 1028 1128829 929 1029 1129 830 930 1030 1130Positioning data No. being Last executed positioningExecuted last time Md.48 Deceleration start flag832 932 1032 1132 0000 H 833 933 1033835 935 1035 1135 837 937 1037 1137List of control data 5.7.1 System control data Buffer memory to the flash ROMPositioning data No to No Block start data No toSetting value K Setting ValueSetting item Setting details Set the positioning start No Restart command Stopped, set 1Code OFF request M code on signal turns OFF Axis control dataSetting K value SettingItem to specify a new feed value Inch Degree2147483648 +214748364710 n 1505 1605 1705 18051506 1507 1606 1607 1706 1707 1806 1807 Conversion into an integer valueSetting item Setting details New acceleration time value Setting range unitSetting range unit To 8388608 ms Speed change Enable/disable selection1512 1612 1712 Set with a decimal 1508 1608 1708 1808 1509 1609 1709 18091510 1610 1710 1810 1511 1611 1711 1811 Set with a decimal Setting range Inch Degree Pulse100 1513 1613 1713 1514 1614 1714 18141515 1615 1715 1815 1516 1616 1716⋅ 10-1µm ⋅ 10-5inch 1517 1617 1717 1518 1618 1718 18181519 1619 1719 1819 1520 1620 1720Set a value within the allowable range Torque limit setting valueSpecify a new torque limit stored value 1521 1621 1721 1821 1522 1622 1722 1822 1523 1623 1723 18231524 1624 1724 1525 1625 1725Speed-position switching control INC mode 2147483647For that, use this data item to specify a new speed Inch Degree Pulse Pr.1 ⋅ 10-1µm1526 1626 1726 1826 1527 1627 1727 18271528 1628 1728 1828 1530 1630 1730 1830Position-speed switching Target position change valueNew address New speed1532 1632 1732 1534 1634 1734 18341535 1635 1735 1835 1536 1636 1736 1836Stepping should be performed 1540 1640 1740 1840 Set with a decimal 1541 1641 1741 18411542 1642 1742 1842 1543 1643 1743 1843 Set with a decimal 1544 1644 1744 1844When degree is selected as the unit Cd.39 Teaching positioning data No1546 1646 1746 1547 1647 1747 18471548 1648 1748 1848 1549 1649 1749 1849Memo Sequence Program Used for Positioning Control Precautions for creating program Reading/writing the dataRestrictions to speed change execution interval Process during overrunSystem configuration Control unitCommunication with QD75 Program, the unit of 0 mm is set for the basic parameterX0C List of devices used Code OFF command Commanding M code OFF Forward run JOG/inching commandReverse run JOG/inching command Command Time change X35Enable command Operation enable M10 Manual pulse generator operationRequesting acceleration/deceleration StorageData resisters and timers Acceleration time setting Low-order 16 bits Acceleration time setting Value High-order 16 bitsDeceleration time setting Low-order 16 bits EnablePulse output mode Pulse output mode Rotation direction settingCommand speed Rotation Unit magnificationGeneral configuration of program Creating a programPositioning control operation program Refer to Section From previous Positioning program examples MELSEC-Q Setting of special start instruction to normal start Position-speed switching operation positioning data No No M code OFF program Not required when M code is not used No Manual pulse generator operation program No Torque change program ABS data setting and ABRST1 instruction execution No Flash ROM write program External command function valid setting program Data requiring settingTime chart for OPR OFF request This program forcibly turns OFF the OPR request flagPositioning start point No Start details setting programProcedures for setting the starting details Position-speed switching control speed change Used to set a new value when speed is changedTo validate position-speed switching signal, this Cd.25Start program Buffer memory 1500Starting conditions Starting by inputting positioning start signal Operation when starting9001 Starting time chartX10 OFF Time chart for starting fast OPR X8 OFF 9002Time chart for starting major positioning control Time chart for starting position-speed switching control Machine OPR operation timing and process time Position control operation timing and process time FollowsStarting by inputting external command signal Setting details Buffer memory address Value AxisSet to 1 Validate external command 1505 1605 1705 RestrictionsContinuous operation interrupt program Operation during continuous operation interruptionRestrictions Cd.18Control data requiring settings Set the following data to interrupt continuous operationStop with stop command Restart programRestart operation Cd.3Control data requiring setting Axis operation status is 1 Stopped Signal stateStarting conditions Set the following data to execute restartTime chart for restarting 14 Time chart for restartingStop program Stop processPr.36 Types of stop processesPr.30 Pr.10 Pr.28 Pr.29 Order of priority for stop process Sudden Stop cause Sudden stop deceleration processMemory Configuration and Data Process QD75 is configured of the following two memories Area configuration MemoryDetails of areas Data is backed up User accesses Here QD75Buffer memory area configuration From command To command Power supply ON/memo area PLC CPU resetPLC Ready signal Y0 OFF on Data transmission processTransmitting data with to command from PLC CPU Accessing with from command from PLC CPUPr.8 Pr.10 Pr.25 Pr.42 Pr.1 Pr.7 Pr.11 Pr.24 Pr.43 Pr.57 Pr.150Flash ROM request Write Memo area Flash ROM write Flash ROM request WriteCd.1 Flash ROM writeFlash ROM request writing QD75 read, monitor Reading data from buffer memory to peripheral device Writing data from peripheral device to buffer memoryCompletion Ex. Setting the positioning dataFollowing methods can be used to set the positioning data 11- 1 to 11 12- 1 to 12Memo OPR Control Outline of OPR control 8.1.1 Two types of OPR control When an OPR is not required OPR sub functionsOPR from peripheral devices Restricted, Combination not possibleMachine OPR Outline of the machine OPR operation Important Machine OPR operationOP address is a fixed value set by the user Pr.45Machine OPR method Operation chart OPR method 1 Near-point dog methodMachine OPR is started Pr.51Precautions during operation Pr.48OPR method 2 Stopper method Pr.44 Pr.46Pr.49 Pr.55Set a value OPR speed, thus causing an errorAlways limit the servomotor torque after Md.31 Status b4 Torque limit Near-point dog OFF Machine OPR start Pr OPR speed Pr Creep speed Stops at stopper Zero signalOPR method 3 Stopper method Status b3 OPR complete flag Zero signal Near-point dog OFF Machine OPR startOPR speed Pr Creep speed Md.31 Status b4 Deviation counter clear output OPR method 4 Stopper method Machine moves atOPR direction. Torque Pr.47 Pr.44Standing by OP address OPR method 5 Count method1 OPR direction. It then moves atPr.46 OPR speed toPr.50 OPR method 6 Count method Machine OPR is startedPr.44 OPR direction. It then moves at Pr.46 OPR speed when Direction designatedSetting for the movement amount after near- point dog on Fast OPR Outline of the fast OPR operation Fast OPR operationOperation timing and processing time of fast OPR Operating restrictionsMemo Major Positioning Control Control unit degree handlingOutline of major positioning controls Speed-position switching control Speed/position Nonexecutable control system. When this instruction isReverse run Reverse run Position control Position/speedMajor positioning control from peripheral devices Data required for major positioning controlMajor positioning control sub functions Operation patterns of major positioning controls Independent positioning control Positioning complete XC, XD, XE, XFX14, X15, X16 Dwell time Time Start complete signal X10, X11, X12, X13 OFFContinuous positioning control Continuous path control Pr.19Deceleration stop conditions during continuous path control Forward run command Reverse run command Interpola Tion axisSpeed handling Speed 3000 2000 1000Speed switching Refer to Pr.19 Speed switching mode X14, X15, X16, X17 OFFStart complete signal X10, X11, X12, X13 OFF Busy signal X14, X15, X16MELSEC-Q Incremental system Designating the positioning addressAbsolute system Confirming the current value Values showing the current valueMd.21 Machine feed value Value is changed to a new valueMonitoring the current value Da.6Buffer memory addresses Axis Md.20 Current feed valueSoftware stroke limit valid/invalid setting Setting to validate software stroke limitSetting to invalidate software stroke limit Control unit degree handlingMoved from 315 to Moved from 45 to UsingCd.40 When the software stroke limit is valid Incremental systemInterpolation control Meaning of interpolation controlAxis linear interpolation control, 4-axis fixed-feed Control, 4-axis speed control AxisSetting the positioning data during interpolation control Deceleration time No DataAxis to be Interpolated Positioning address Forward run speed 2, 3, Movement amountStarting the interpolation control Interpolation control continuous positioningSpeed during interpolation control Pr.20Limits to interpolation control Axis operation status during interpolation controlSpeed limit Interpolation will be storedInterpolation Axis, 4-axis Switching Positioning data setting itemsPosition control Speed control Speed PositionArc address Command speed Jump instructionDa.9 Dwell time No. at JumpPositioning data setting example 2 1-axis linear controlAxis linear control ABS linear 1-axis linear controlAxis linear control INC linear 3 2-axis linear interpolation control Axis linear interpolation control ABS linear2-axis linear interpolation control Positioning address/movement amountAxis Setting item Reference Axis setting Example Signal Da.10 CodeData will not be executed Da.2 Control system Set absolute system 2-axis linear interpolation controlAxis linear interpolation control INC linear Start point address Axis Current stop positionDa.8 Command speed Set this when other sub operation commands are issuedDa.6 movement amount Positioning addressForward direction Axis 4 3-axis linear interpolation control3-axis linear interpolation control Setting not required setting value will be Output of the positioning complete signalPositioning data will not be executed At decelerationMajor Positioning Control Points Movement amount Reverse direction Start point address X1, Y1, Z1Stop address after the positioning control Axis 5000 6000Set incremental system 3-axis linear Deceleration time Pr.10 Da.4Major Positioning Control Points 5 4-axis linear interpolation control Axis Arc address Command speed Code Setting detailsPr.1 Unit setting Operation pattern PositioningAxis linear interpolation control INC linear Setting not required setting value will be ignored 500ms Da.106 1-axis fixed-feed control 1-axis fixed-feed controlSet 1-axis fixed-feed control Da.3 Acceleration time 7 2-axis fixed-feed control interpolation 2-axis fixed-feed controlSpeed may exceed Set 2-axis fixed-feed controlPr.20 Interpolation Mm/min Speed designation method Set the time the machine dwells after the positioning stop8 3-axis fixed-feed control interpolation 3-axis fixed-feed controlDesignated movement amount Restrictions Set 3-axis fixed-feed control 5000.0 6000.09 4-axis fixed-feed control interpolation 4-axis fixed-feed controlInterpolated Da.6 Movement amount Axis Da.7 Arc address Da.8 Command speedAxis side speed may exceed 2-axis circular interpolation control Unit setting When the units set If the self-axis is set, an error will occur 3000.0 ∝ Pr.1 Setting is set to mmSet the speed when moving to the end point address Sub point designationMovement amount Restrictions Pr.1 Unit Setting is set to mm With sub point designationPr.25 Acceleration time 1 as Acceleration time at start Speed Pr.20 Interpolation speed designationCounterclockwise Can be controlledClockwise Pr.41 Circular interpolation error compensationPositioning address/movement Refer to Arc address Forward directionRadius Reverse direction Arc address Reverse directionRestrictions Positioning data setting examples Axis Arc address Command speed Da.9 Dwell time Da.10 M codeCenter point designation. Select clockwise or Counterclockwise according to the controlMovement amount = Restrictions Unit setting is set to mm With center point designation. Select clockwise orINC circular 8000.0 ∝12 1-axis speed control Pr.18 Current feed value during 1-axis speed controlSet Positioning complete Axis 1 Positioning data No Setting item Da.10 Code Code on signal outputTiming setting only possible in the with mode Control Da.2 Control system13 2-axis speed control Md.31 Status b0Current feed value during 2-axis speed control Command speed ExamplesSetting item Pr.8 Speed limit value Set 2-axis speed control Axis Da.8 Command speed Da.9 Dwell timeMm/min Setting not required setting value will be ignored 14 3-axis speed control 11 3-axis speed control operation timingCurrent feed value during 3-axis speed control Restrictions Set Positioning completeAxis 1 setting Axis 2 setting Axis 3 setting 4000.00mm/min 5000.00mm/min 6000.00mm/min Value CommandSpeed limit 8000.00mm/min 6000.00mm/min 4000.00mm/min SpeedDa.8 Command speed Da.9 Dwell time Da.10 M code Axis Setting other than Positioning complete isSet the speed to be commanded Output timing setting only possible15 4-axis speed control 4-axis speed control12 4-axis speed control operation timing Current feed value during 4-axis speed control Axis Setting item Setting Speed limit 4000.00mm 5000.00mm 6000.00mm 8000.00mmValue Min Command 8000.00mm 6000.00mm 4000.00mm 1500.00mm Speed MinSetting other than Positioning Set this when other subCode on signal output timing Setting only possibleSpeed-position switching control INC mode Switching over from speed control to position controlSpeed-position switching control INC mode Setting item Setting details Buffer memory address ValueMd Status b0 MELSEC-Q Follows parameters Switching time from speed control to position control Md.20 Current feed value Speed control settingFollowing table shows Current feed valueCd.23 Speed-position switching signal settingChanging the position control movement amount Status b1 of the axis monitor area Pr.21 valuePosition switching control INC mode Set speed-position switching control by forward runSpeed/position Acceleration time No Pr.25Speed-position switching control ABS mode Unit settingCd Speed-position Switching enable flag Speed control flag X14,X15,X16,X17Unit setting of 2 degree Pulse Current feed value Speed control setting is other thanPr.21 Md.20 Speed-position switching signal setting Speed-position switching signal Added Position switching control ABS mode Axis Movement amount Arc addressSwitching over from position control to speed control 18 Position-speed switching control operation timing External position-speed switching signal Position control carried out until position-speed switchingSignal turns on Current feed value during position-speed switching control Switching time from position control to speed controlCurrent feed value during speed Status b5 turns onV2 becomes the speed control command speed Position-speed switching signal settingChanging the speed control command speed Status b5 of the axis monitor area Speed limit value if a new speed exceedsSet position-speed switching control Unit setting isSetting value will be ignored Da.1 PositioningChanging to a new current value using the positioning data Current value changingCurrent feed value is changed to the value set Md.21Axis to be Setting not required Setting value is Setting is set to mmArc address Setting not required Setting value is Ignored Command Setting not required Setting value is Speed IgnoredCd.9 Current value changing procedureCurrent value changing, setting 9003 Setting method for the current value changing function Following shows a start time chartPLC CPU NOP instruction OperationJump instruction Set the Jump instruction Code Unconditional Jump Condition data NoAcceleration time No Simultaneous start condition data cannot be setSet the Loop LoopLoop to Lend loop is repeated by set repeat cycles Set the Lend LendIgnore the Lend before the Loop is executed 10.3.2 10.3.310.3.4 10.3.5High-level positioning control from peripheral devices Outline of high-level positioning controlHigh-level positioning control sub functions Data required for high-level positioning control Start data set in the next pointSpecial start Da.12 Da.13 DesignateBlock start data and condition data configuration 7001 7004 High-level positioning control execution procedure Positioning start No. in StepCondition Next start Da.11 End Da.12 Start data No Da.13No. Da.14 ParameterBlock start normal start Setting examples Block start data setting examplePositioning data setting example Control examples Block start control exampleCondition start Parameter is carried out for the positioning data setWait start Axis 1 block Da.11 Da.12 Da.14Simultaneous start A simultaneous start, the positioning data setDa.13 Axis 1 block Da.11 Da.12 Da.14 3rd point EndCondition data Nos. have been set Da.14 Repeated start for loopParameter of the block start data in which For loop is set Repeated start for condition Restrictions when using the Next start 6th point7th point 8th pointCondition data is set in the following cases Control type High-level positioning controlWait Repeated startMemory P1 numeric value Set only when Da.16 Address 03H Buffer memory 01H =P1 Word 02H04H Buffer memory Words 05H P1≤QD75 buffer memory Address 30000 30099 Condition data setting examples Setting the device ON/OFF as a conditionFollowing shows setting examples for condition data Condition Device X0 =QD75 Ready is OFFControl details Multiple axes simultaneous start control procedureMultiple axes simultaneous start control Setting examples Points Input/output signal Y10 QD75 Buffer memory Drive unit7000 1500 1501Control data that require setting Start conditionsStart time chart Start time chartPositioning data setting example Creating the program Example Set the block start data beforehandM104 Y10 X10 To H0 K1500 K7000Manual Control 11.2.5JOG operation Inching operationManual pulse generator operation Manual control sub functionsCarrying out manual control from peripheral devices Monitoring manual controlJOG operation Outline of JOG operation Important JOG operationCd.16 Errors during operationCd.17 JOG operation timing and processing time JOG operation timing and processing timesJOG operation execution procedure JOG operation is carried out by the following procedureSetting the required parameters for JOG operation Acceleration time 1 Unit pulse 1000 Acceleration time 2 Unit pulseAcceleration time 3 Unit pulse Deceleration time 1 Unit pulseJOG speed is set to 100.00mm/min in the example shown Required control data settingCreating start programs for JOG operation JOG operation start time chart Creating the program When the stop signal is turned on during JOG operation JOG operation exampleBusy signalXC, XD, XE, XF OFF Y9, YB, YD, YFSignal Y8, YA, YC, YE Forward run JOG operation execution Test modeForward run JOG start signal OFF Y8, YA, YC, YE Forward run JOG operation Forward run JOG startForward run JOG operation Forward run JOG start signal Y4, Y5, Y6, Y7 100ms Rise of JOG start signal is ignoredInching operation Outline of inching operation Important Inching operationLimit signal Inching operation timing and processing times Depending onInching operation execution procedure Inching operation is carried out by the following procedureSetting the required parameters for inching operation Setting item Setting requirement Factory-set initial valuePr.1 Pr.2 Pulse output to the driveCreating a program to enable/disable the inching operation Inching14 Inching operation start time chart Creating the program When stop signal is turned on during inching operation Inching operation example16 Operation when JOG start signal is turned on in test mode X10, X11, X12 Manual pulse generator operation enabled Manual pulse generator operationCreate the sequence program so that Cd.21Restricted items Operation possible Operation not possible Upper/lowerManual pulse generator operation timing and processing time 64 to 28.4 to 57.6For example, when Position control by manual pulse generator operationSpeed control by manual pulse generation operation Manual pulse generator operation execution procedure Manual pulse generator input selection Torque limit setting value Unit % 300Input signal logic selection Cd.20 Generator 1 pulse Magnification Generator operation when finished withManual pulse Set the manual pulse generator 1 pulse input Forward run Reverse run Pulse input Phase PLC Ready signal Start complete signal X10 OFF Busy signalNo.13 Manual pulse generator operation program Memo 12.1.1 12.2.112.2.2 12.3.1It cannot be invalidated with parameters Outline of sub functionsFollowing table shows the types of sub functions available Trigger for the sub work Timing knownSub functions specifically for machine OPR OPR retry functionMovement starts Direction opposite to the Pr.44 OPR directionOPR direction, a OPR direction is set to 0 PositiveSetting the dwell time during an OPR retry Pr OPR direction Stop by limit Machine OPRPrecaution during control Setting the OPR retry functionSetting item Setting details Factory-set Value Dwell time during OPR retryOP shift function OP shift operationOPR speed or Setting range for the OP shift amountMovement speed during OP shift Status b4 Precautions during controlSetting the OP shift function Functions for compensating the control Backlash compensation functionSetting the backlash compensation function Current feed value orBacklash compensation, which includes the movement amount 255Electronic gear function Pr.2Definition Error compensation methodProcedure Set the post-compensation No. of pulses per rotation ApRelation between the movement amount per pulse and speed Actual speedRemark Positioning data No Positioning data No Near pass functionDa Positioning address Path of positioning data No.3 Axis 1 output speed Axis 2 output speedAllowable circular interpolation error width Example Near passFunctions to limit the control Speed limit functionSetting the speed limit function If any axis exceeds200000 JOG speed JOG speed limitTorque limit function New torque value is set toPr.17 When limiting the torque atTorque limit setting value, confirm That Setting the torque limit function Torque limit stored valueSoftware stroke limit function Pr.13Workpiece moveable range Software stroke limit lower limitWhen machine feed value is set Current feed value and range limit checkPr.14 Md Current feed value Md Machine feed valueSoftware stroke limit check details Precautions during software stroke limit check Software stroke limit upper Limit valuePr.12 No.10 P11 No.11 No.12 No.13 No.14 P01Setting the software stroke limit function Invalidating the software stroke limitFor manual operation, set 0 software stroke limit invalid Software strokeSetting when the control unit is degree Setting the software stroke limitCurrent value address 315ºHardware stroke limit function 19 Hardware stroke limit function operationWiring the hardware stroke limit When the hardware stroke limit function is not usedInput signal logic selection is set to the initial value Input signal logic selection is the initial valueFunctions to change the control details Speed change functionFollowing drawing shows the operation during a speed change Speed changes to Operation duringOr later Function version Restarting speed Da.8 Command speedCd.14 Status b10, and enable Speed limit value when the value setNew speed value is equal to or larger than Positioning operation Speed change 0 flagSetting the speed change function from the PLC CPU Following shows the speed change time chartCd.14 New speed value 2000 Set the new speed Speed change Cd.15 Set 1 Change the speedNo.14 Speed change program Cd.8 Set 1 Validate the external command Pr.42 Set 1 External speed change requestValid Cd.14 New speed valueInput the external command signal Write 1000000 to D108 and D109K1514 D108 K62Override function Feedrate becomes a value of 1 or less. WhenCd.13 Md.22Setting the override function Positioning Cd.13 Operation speedMELSEC-Q For an acceleration/deceleration time change enable setting Acceleration/deceleration time change functionPr.9 Pr.10 Pr.25 Pr.30 Cd.10 Cd.11When 0 is set in Cd.10 New acceleration time value Setting the acceleration/deceleration time change function New accelerationCd.10 Set the new acceleration time Time value New decelerationExample No.16 Acceleration/deceleration time change programTorque change function 31 Torque change operationSetting the torque change function start signal If a value besides 0 is setQD75 Operation Panel Module Absolute position restoration functionServomotor with absolute position detector PLC system QD75 Command Battery Servomotor Pulse/rev cumulative rotationOutline of absolute position detection data communication PLC system Pulse train Servo amplifierInstruction Absolute position signal transmission procedureDedicated Signal name Abbreviation Pin No Function and application ABS transmission mode terminal. While this is turned onThis is turned on when ABS data is requested in the ABS Transmission modeControlling instructions Condition 1. Number of output pulsesCondition 2. Positioning address Unit ∝ mConcept for the unit of mm, inch or pulse Example26843545.6 26843545.5 Unusable range Absolute position Detection systemUsable range in absolute Concept for the unit of degree Other functions Step functionRelation between the step function and various controls Step operation not possibleStep mode Deceleration unit stepData No. unit step Step start informationUsing the step operation Set the step mode before starting the positioning dataWrite 1 restart to Turn OFF the step valid flag, and quit the step functionCd Step valid flag Positioning start signal Y10, Y11, Y12, Y13 Busy signalXC, XD, XE, XF Positioning complete signal Positioning start signal RYn+10, RYn+11Step function settings Set 0 Deceleration unit step or 1 Data No Cd.34 Step modeUnit step Cd.35 Step valid flag Set 1 Carry out step operationFollowing drawing shows the skip function operation Y10, Y11, Y12, Y13 BUSYsignalSkip function Setting the skip function from the PLC CPU Setting the skip function using an external command signal Cd.8 Set 1 Validate external commandPr.42 Set 3 Skip request K62 K3Code on signal output timing With modeCode output function Md.25After mode Code OFF requestPoint Setting the M code output function Reading M codesM code No Code set Pr.18Addresses for which teaching is possible Teaching functionControl details Teaching timing Data used in teaching Following control data is used in teachingSelection Written to Arc address Designates the data to be taught TeachingTeaching procedure YESMELSEC-Q Motion path Setting conditions Teaching program exampleProgram example Example Target positionPoint Details of control When the direction of the operation is changedTarget position change function Precautions during operation Following shows the time chart for target position change Set 1 Carry out speed changeNo.22 Target position change program Command in-position function Command in-position width and command in-position flag Execution of the command in-positionPr.16 Width checkSetting the command in-position function Confirming the command in-position flagCommand Turn on the command in-position flag, and set Pr.16 Remaining distance to the stop position of the positionAcceleration/deceleration processing function Pattern acceleration/deceleration processing method VelocitySpeed change request Speed change deceleration Set the acceleration/deceleration curve when 1 is setPattern acceleration/deceleration processing Pre-reading start function Controls49 System example using pre-reading start function Cutter Cutter shaft Feed shaft StockFeed shaft Start Program examples MELSEC-Q Deceleration start flag function Start made with positioning data No. specifiedStart data No Block start Da.11 Da.12Data Shape Precautions during control Deceleration start flag function setting method Checking of deceleration start flagMonitor item Storage details Set whether the deceleration start flag functionStop command processing for deceleration stop function Deceleration curve re-processingDeceleration curve continuation ControlPrecautions for control Setting method Common Functions Outline of common functions Parameter initialization function Parameter initialization meansParameter initialization method ParameterParameter Cd.2 Set 1 parameter initialization request 1901 Initialization requestMd.19 Execution data backup functionExecution data backup written to flash ROM means Execution data backup method FlashExternal I/O signal logic switching function Parameter setting detailsPrecautions on parameter setting Shown in the following tableExternal I/O signal monitor function 14.3 14.414.5 14.6List of dedicated instructions Interlock during dedicated instruction is executedSetting data Control data FunctionsOutput PointsProcessing processing Abrst instruction Execution completionErrors PrecautionsProgram examples Dedicated Instructions PSTRT1, PSTRT2, PSTRT3, PSTRT4 Machine OPR 9001 Fast OPR 9002 Current value changing 90037000 to User 9000 toComplete state display OFF Sequence programPstrt instruction Execution completion Program examples Dedicated Instructions TEACH1, TEACH2, TEACH3, TEACH4 Positioning data No. for which teaching is carried out User Teaching data Current feed value is written is setCurrent feed value is written to positioning address Teach instruction Execution completion Program example Other than Device Setting data Setting sidePfwrt Pfwrt instruction Execution completion Instruction symbolSequence program Processing Precautions Program example Device Setting data Setting range Setting side Instruction symbol Execution conditionOther than 0 Abnormal completion error code PinitPinit instruction Execution completion Initialized setting data ParametersPositioning data No to No Block start data No to Program example 15.3 15.4Error and warning details Errors Types of errorsTypes of warnings Error storageAxis error No Resetting errors and warnings Confirming the error and warning definitionsInvalid operations Status for axis status storageMemo List of errors After making an axis error reset refer to 3 in Section Check whether the stop commands outputSignals/external inputs to QD75 are turned on or OFF. Turn OFF the on commandsNear-point dog signal is turned Dwell time faultOP detection timing Detailed parameter 2 Sudden stop OPR speed by the stopper method Count method 1Lower the OPR speed Increase the dog signal input time Adjust the near-point dog position so thatReview the wiring. Refer to Section Bring the JOG speed into the setting rangePosition switching control When multiple axes are startedTo 600, 7000 to 7004, and 9001 to 9004 Current speed is set for speedRefer to .5 Da.16 60H, 70H, 80H, 90H, A0HB0H, C0H, D0H, E0H Axis 1 start data No 1640 1740 1840At start The system will not operate Where the control unit is set toOperation status at error occurrence Setting with sequence program When software stroke limits are Valid2147483648 to When software stroke limits are Invalid Correct the circular interpolation error allowable limitControl falls outside Value rangeControl unit is set to degree Control system sets an Operation pattern sets a new Not possibleStroke limit using the manual control Position switching control, and position-speed1506 1606 1706 1806 At start Bring the current feed value into the softwareAxis linear interpolation control Error Interpolation axis Operation of the interpolation axisUnit group Units are different at the parameter Sudden stop selection Axis not present Stop groupCorrect the positioning data or change the parameter To 2000000000 mm/min or others Refer to .3 Da.8Sub point setting End point = sub point Error Prohibited area Either of the following appliesDesignated Start point = sub point Are in line with each otherCorrect the positioning address. Refer to .2.16, 9.2.17 Axis Same as error codes 515 toCorrect the control system or parameter. Refer to .1.6 Positioning start is carried out 537 536 When an M code on signal X4 to StartX7 is turned on After turning OFF the M code on signal, start Signal. Then start the systemCorrect the instruction code of the special start data Refer to .4 Da.13Direction in unit Set outside the setting range Hold error Output at error stop, the setting forSetting deceleration 9001 to Stop/sudden stop Error Executed with the teaching data Stop selectionSet the ABS setting direction in the unit of degree Within the setting rangeSet 0 when the software stroke limits are valid Output at error stopOutside unit setting Range Outside the setting range Outside unitError Setting range Rotation direction Outside the setting range RangePLC Ready signal Y0 from OFF to on Set the value converted into the pulse number usingBring the setting into the setting range Set the bias speed to not more than the speed limitError Error name Operation status at error Setting value Setting range Code on timingMode error Speed changeoverMm inch pulse Bring the setting into the setting range Speed-position switching control ABS mode shouldTurn the PLC Ready signal Y0 from OFF to on Degree 0 to Value is smaller than the upper limit valueDetailed parameter Setting error Circular interpolation Error widthAxis 1 Axis 2 Axis 3 Axis 194 344 494 195 345 495 196 346 496 PLC Ready signal Y0 from OFF to on 197 347 497Bring the setting into the speed limit value or below OPR direction error Setting range OP address setting Set range of the OPR basicOPR speed error Setting range Set range of the OPR basic Creep speed errorAxis 1 Axis 2 Axis 3 Axis 221 371 521 Set the speed to the bias speed at start or higher225 375 525 226 376 526List of warnings Do not issue the restart command when the axis Carry out the teaching request when the axis is notSet a value within the setting range Deceleration with the JOG start signal OFFWhen input magnification is set at Limit value when the speed isTermination setting Command functionMagnification to within the setting range With a stop command, during stoppage, or duringDo not turn on the speed-position switching signal Give a request at the position where there is anOutside command Command speed exceeds Classification WarningSet the teaching data selection set value to within Following casesDuring deceleration stop. An operating pattern Continuous path control is usedLED display functions Appendix 4.1 Connection example of QD75D MR-H Appendix 4.2 Connection example of QD75D MR-J2/J2S- aAppendix 4.3 Connection example of QD75D MR-C Appendix 8.1 Connection example of QD75D ∑ seriesAdditional devices Function comparisonAdditional buffer memory Memo MELSEC-Q MELSEC-Q Appendix 2.2 Parameter setting value entry table Initial value Axis Remarks 20000 1000 2147483647 2147483648 300Setting Upper limit External B7, b9 Unused Each bit value Generator input Positive Command Deviation Unused LogicInput selection Phase/B phase multiple PULSE/SIGN mode Interpolation error widthInitial value Axis Remarks 1000 20000 300 Creep speed Do not retry OPR with upper/lower limit switch Setting for the movement amountDeviation counter clear signal To 65535ms OPR directionInitial value Axis Remarks 300 Control Accelera ArcDwell Code Pattern System Tion time Interpola Address Time Ted Movement Amount2002 2005 2006 2007 2008 20092012 2015 2016 2017 2018 2019Posi Command Positioning Arc data 201 4002 4004 4005 4006 4007 4008 4009 2024012 4014 4015 4016 4017 4018 4019 203 4022 4024 4025 4026 4027 4028 4029 2045002 5004 5005 5006 5007 5008 5009 302 5012 5014 5015 5016 5017 5018 5019 3035022 5024 5025 5026 5027 5028 5029 304 5032 5034 5035 5036 5037 5038 5039 305401 6002 6004 6005 6006 6007 6008 6009 4026012 6014 6015 6016 6017 6018 6019 403 6022 6024 6025 6026 6027 6028 6029 4047002 7004 7005 7006 7007 7008 7009 502 7012 7014 7015 7016 7017 7018 7019 5037022 7024 7025 7026 7027 7028 7029 504 7032 7034 7035 7036 7037 7038 7039 5058002 8004 8005 8006 8007 8008 8009 8012 8014 8015 8016 8017 8018 80198022 8024 8025 8026 8027 8028 8029 8032 8034 8035 8036 8037 8038 8039101 9002 9004 9005 9006 9007 9008 9009 1029012 9014 9015 9016 9017 9018 9019 103 9022 9024 9025 9026 9027 9028 9029 104MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MR-H TE2 QD75D CN1 Pulse F+ Pulse R+ Clear Clear COM MR-HDP01 Pulser B DOG SON Pulser A+ 2m max B19 Generator+24VIN 24GError display Start, error, warningModel QD75P1 QD75P2 QD75P4 A1SD71S2 No. of control axes No. of positioning data items214748364.8 to Controls Comparisons of performance specificationsPositioning systems Ation time Setting range Near pass Error display Error LEDHistory data storage Start, error, warning Command pulse output systemFunction comparisons Start history storage during error QD75, errors for the software stroke upper limit areIntegrated into error code 508. Error codes 509 to 512 are From the speed limit value is out of the maximum commandNormal Not Ready Ready signal Is changed to Error occurring Axis operation statusStep operation is restarted with the restart command Changed functionsError code comparisons Not READY/WDT error Input/output X/Y comparisonsAdded Deleted Fatal warning Common A1SD75Buffer memory address comparisons Positioning complete signal output time 209 359 Allowable circular interpolation error widthQD75 Pr.42 External command function selection Near pass mode selection for path control 216 366Test mode flag 450 Error judgmentStart Second 100 ms Errors Start history storage during error 623 Pointer number753 1422 Items of A1SD75 QD75Axis warning No Speed-position switching control positioning External input/output signalSpecial start data instruction parameter setting Start positioning data No. setting valueClock data setting hour Clock data setting minute, secondAxis error reset Speed-position switching control movement1510 1610 1710 New deceleration time valueAcceleration/deceleration time change during Code/condition data4350 46004850 Data Parameter StartData indication No. comparisons Positioning complete signal output time Allowable circular interpolation error widthPr.42 Near pass mode selection for path control Setting for the movement amount after near-point dog onMonitor data Speed-position switching control positioning amount Special start data instruction code setting valueSpecial start data instruction parameter setting value OP absolute positionControl data Cd.42 Stop command processing for deceleration stop selectionInterrupt request during continuous operation Positioning data, block start data, condition data Called block start data with the QD75 AppendixOutput signal comparisons Input/output signal comparisonsInput signal comparisons Pulse input Phase Appendix 10 Melsec Explanation of positioning termsAfter mode Clamp commandNo.1 No.2 No.10 Positioning No.11 CodeAuto Tuning Automatic Tuning Acceleration Deceleration Speed TimeForward run Backlash Female thread Male threadBIN Binary Full speed Speed Bias speedChange signal CCW CounterclockwiseRefer to term Feedback Pulse C DCP Control Continuous Path Control Converter Digital-to-Analog converterNo. of pulses Voltage 0 to ±10V To 80,000 Pulses/second No.2 No.4 No.6 No.1 No.5 No.3Receiver Positioning Drive Motor Module Unit Power supplyNear-point dog of the OPR Rotary encoder Linear encoder AppendixFor the main For the zero Index ScaleRotation by the motor Lead feedrate per screw rotation QD75, F is a status where the module itself has a faultOPR speed Dog switch FLS Signal forward limit signal G50 Max. spindle speed settingRaising GainIncremental Encoder Right Right No is several millimeters To the right of NoMicroswitch KPPSY0 Forward run Y1 Reverse run ActuatorCode Machine Code Refer to GD2No.9 Longitudinal Feed No.8 No.1 Latitudinal feed Made by Mitsubishi Electric Corp. model MR-HDP01NC Language Numerical Control Language P rate. Refer to the term P RateRate No. of pulses per Per rotation Encoder rotationOPR Method This point is the referencePronounced pee-jee-zero. Refer to the term Zero Signal Rate Pulse RatePG0 Pulse Generator Zero Feedback pulses PG0 1 axis rotationCommand pulse frequency Dwell time Positioning complete signalRefer to the term Operation Pattern Loop gainPTP Control Point To Point Control Refer to the section of term operation patternForward Reverse Type TerminalREAL-TIME Auto Tuning Real-time Automatic Tuning RLS Signal reverse limit signalSFC Sequential Function Chart Execution of extrusionQD75 Ready Servo amplifier Motor PLG EncoderStart Switching signal High speed Incremental positioning Speed ControlMachine OPR Stopper Refer to the term Dwell Time AppendixMotor torque MotorLoad Limit switch Torque width variations, deviations in the torqueLower limit Upper limit Stop Positioning possible in a 3m 9.84feet rangeBase table Axis Also called PG zero. Refer to Zero SignalRotated by the motor Appendix 11 Positioning control troubleshooting 8192 Setting of 1 m 1pulse is Changed 1pulse cannot be achieved Thus, the setting 1 mTrouble type Questions/Trouble Remedy How can the deceleration stopTrouble type Questions/Trouble Movement amount per No. of pulses perNo. of pulses Rotation Machine OPR, the messageSignal should be turned on at 4ms or more If possible, set the signal so it does not turn on onlySelected? Setting value Setting is Deceleration stop, it will be ignored. The sameWhen a JOG operation is How can it be canceled? Changing has been executedPLC Ready signal Y0 turns on Module Set to Is it possible to count the pulses Not possibleTo on Parameters When the start signal was turned Signal ON, warning 100 startIs there any problem if Unit magnification to 10-fold or Is set toAppendix 12 List of buffer memory addresses Setting for the movement amount after Axis in which the error Error history pointerOccurrence Hour 1422Md.30 External input/output signal Special start data instruction No. setting815 915 1015 1115 Amount Memory area Axis monitor data Monitor data1515 1615 1715 1815 Speed change request Memory area Axis control data Control dataCd.42 Stop command processing for deceleration Axis Simultaneous starting axis start data NoBuffer memory address Axis Operation pattern Code/condition data NoNo. of Loop to Lend repetitions Dwell time/JUMP destinationBuffer memory address Axis Memory area Shape Start data No PointData Parameter 50th pointCondition judgement target data of the condition PLC CPU memory areaUnit mm Appendix 13 External dimension drawing QD75P1/QD75P2/QD75P427.4 136 QD75D1/QD75D2/QD75D4 Number Axis error occurrence Hour Axis error occurrence Minute second Md.12 Axis error resetCommand in-position width 12-63Details of input signals QD75 PLC CPU Deviation counter clear signal output timeAppendix-73 Composite speed Explanation of positioningError correction Explanation of positioning terms Error reset Explanation of positioning termsExternal command function selection External input/output signalFor starting speed-position switching control For starting with external command signalTest mode flag Input signal logic selectionLimit switch Explanation of positioning terms Manual pulse generator enable flagMulti-phase pulse Explanation of positioning 15-36Multiplying rate setting Explanation of positioning No. of write accesses to flash ROMNC language Explanation of positioning terms Appendix-81 12-18Outline of installation, wiring and maintenance Output signal logic selectionPosition loop mode Explanation of positioning Position-speed switching control enable flagPrecautions External command function valid settingPulse output mode Explanation of positioning Positioning starting point NoRestart command RLS signal Explanation of positioning termsRotation direction setting Setting for the movement amount after near-point Dog onSpecial start data instruction code setting value Special start data instruction parameter settingSpeed-position switching control ABS mode Speed-position switching control ExplanationStop command processing for deceleration stop Stop signal Explanation of positioning termsTime chart Time chart for starting position-speedUnit setting Explanation of positioning terms With mode Explanation of positioning termsTracking function Explanation of positioning Turntable Explanation of positioning termsMemo Gratis Warranty Term and Gratis Warranty Range Gratis Warranty TermGratis Warranty Range Overseas servicePage Page QD75-U-S-E 13JR09 SHNA-080058-H0506MEE