Mitsubishi Electronics QD75D, QD75P user manual Melsec-Q

Page 673

APPENDICES

(4) For axis 4

MELSEC-Q

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

1

20000

20001

20002

20004

20005

20006

20007

20008

20009

2

20010

20011

20012

20014

20015

20016

20017

20018

20019

3

20020

20021

20022

20024

20025

20026

20027

20028

20029

4

20030

20031

20032

20034

20035

20036

20037

20038

20039

5

20040

20041

20042

20044

20045

20046

20047

20048

20049

6

20050

20051

20052

20054

20055

20056

20057

20058

20059

7

20060

20061

20062

20064

20065

20066

20067

20068

20069

8

20070

20071

20072

20074

20075

20076

20077

20078

20079

9

20080

20081

20082

20084

20085

20086

20087

20088

20089

10

20090

20091

20092

20094

20095

20096

20097

20098

20099

11

20100

20101

20102

20104

20105

20106

20107

20108

20109

12

20110

20111

20112

20114

20115

20116

20117

20118

20119

13

20120

20121

20122

20124

20125

20126

20127

20128

20129

14

20140

20131

20132

20134

20135

20136

20137

20138

20139

15

20140

20141

20142

20144

20145

20146

20147

20148

20149

1620150 20151 20152 20154 20155 20156 20157 20158 20159

1720160 20161 20162 20164 20165 20166 20167 20168 20169

1820170 20171 20172 20174 20175 20176 20177 20178 20179

1920180 20181 20182 20184 20185 20186 20187 20188 20189

2020190 20191 20192 20194 20195 20196 20197 20198 20199

21

20200

20201

20202

20204

20205

20206

20207

20208

20209

22

20210

20211

20212

20214

20215

20216

20217

20218

20219

23

20220

20221

20222

20224

20225

20226

20227

20228

20229

24

20230

20231

20232

20234

20235

20236

20237

20238

20239

25

20240

20241

20242

20244

20245

20246

20247

20248

20249

26

20250

20251

20252

20254

20255

20256

20257

20258

20259

27

20260

20261

20262

20264

20265

20266

20267

20268

20269

28

20270

20271

20272

20274

20275

20276

20277

20278

20279

29

20280

20281

20282

20284

20285

20286

20287

20288

20289

30

20290

20291

20292

20294

20295

20296

20297

20298

20299

31

20300

20301

20302

20304

20305

20306

20307

20308

20309

32

20310

20311

20312

20314

20315

20316

20317

20318

20319

33

20320

20321

20322

20324

20325

20326

20327

20328

20329

34

20330

20331

20332

20334

20335

20336

20337

20338

20339

35

20340

20341

20342

20344

20345

20346

20347

20348

20349

3620350 20351 20352 20354 20355 20356 20357 20358 20359

3720360 20361 20362 20364 20365 20366 20367 20368 20369

3820370 20371 20372 20374 20375 20376 20377 20378 20379

3920380 20381 20382 20384 20385 20386 20387 20388 20389

4020390 20391 20392 20394 20395 20396 20397 20398 20399

41

20400

20401

20402

20404

20405

20406

20407

20408

20409

42

20410

20411

20412

20414

20415

20416

20417

20418

20419

43

20420

20421

20422

20424

20425

20426

20427

20428

20429

44

20430

20431

20432

20434

20435

20436

20437

20438

20439

45

20440

20441

20442

20444

20445

20446

20447

20448

20449

46

20450

20451

20452

20454

20455

20456

20457

20458

20459

47

20460

20461

20462

20464

20465

20466

20467

20468

20469

48

20470

20471

20472

20474

20475

20476

20477

20478

20479

49

20480

20481

20482

20484

20485

20486

20487

20488

20489

50

20490

20491

20492

20494

20495

20496

20497

20498

20499

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

5120500 20501 20502 20504 20505 20506 20507 20508 20509

5220510 20511 20512 20514 20515 20516 20517 20518 20519

5320520 20521 20522 20524 20525 20526 20527 20528 20529

5420530 20531 20532 20534 20535 20536 20537 20538 20539

5520540 20541 20542 20544 20545 20546 20547 20548 20549

5620550 20551 20552 20554 20555 20556 20557 20558 20559

5720560 20561 20562 20564 20565 20566 20567 20568 20569

5820570 20571 20572 20574 20575 20576 20577 20578 20579

5920580 20581 20582 20584 20585 20586 20587 20588 20589

6020590 20591 20592 20594 20595 20596 20597 20598 20599

6120600 20601 20602 20604 20605 20606 20607 20608 20609

6220610 20611 20612 20614 20615 20616 20617 20618 20619

6320620 20621 20622 20624 20625 20626 20627 20628 20629

6420630 20631 20632 20634 20635 20636 20637 20638 20639

6520640 20641 20642 20644 20645 20646 20647 20648 20649

6620650 20651 20652 20654 20655 20656 20657 20658 20659

6720660 20661 20662 20664 20665 20666 20667 20668 20669

6820670 20671 20672 20674 20675 20676 20677 20678 20679

6920680 20681 20682 20684 20685 20686 20687 20688 20689

7020690 20691 20692 20694 20695 20696 20697 20698 20699

7120700 20701 20702 20704 20705 20706 20707 20708 20709

7220710 20711 20712 20714 20715 20716 20717 20718 20719

7320720 20721 20722 20724 20725 20726 20727 20728 20729

7420730 20731 20732 20734 20735 20736 20737 20738 20739

7520740 20741 20742 20744 20745 20746 20747 20748 20749

7620750 20751 20752 20754 20755 20756 20757 20758 20759

7720760 20761 20762 20764 20765 20766 20767 20768 20769

7820770 20771 20772 20774 20775 20776 20777 20778 20779

7920780 20781 20782 20784 20785 20786 20787 20788 20789

8020790 20791 20792 20794 20795 20796 20797 20798 20799

8120800 20801 20802 20804 20805 20806 20807 20808 20809

8220810 20811 20812 20814 20815 20816 20817 20818 20819

8320820 20821 20822 20824 20825 20826 20827 20828 20829

8420830 20831 20832 20834 20835 20836 20837 20838 20839

8520840 20841 20842 20844 20845 20846 20847 20848 20849

8620850 20851 20852 20854 20855 20856 20857 20858 20859

8720860 20861 20862 20864 20865 20866 20867 20868 20869

8820870 20871 20872 20874 20875 20876 20877 20878 20879

8920880 20881 20882 20884 20885 20886 20887 20888 20889

9020890 20891 20892 20894 20895 20896 20897 20898 20899

9120900 20901 20902 20904 20905 20906 20907 20908 20909

9220910 20911 20912 20914 20915 20916 20917 20918 20919

9320920 20921 20922 20924 20925 20926 20927 20928 20929

9420930 20931 20932 20934 20935 20936 20937 20938 20939

9520940 20941 20942 20944 20945 20946 20947 20948 20949

9620950 20951 20952 20954 20955 20956 20957 20958 20959

9720960 20961 20962 20964 20965 20966 20967 20968 20969

9820970 20971 20972 20974 20975 20976 20977 20978 20979

9920980 20981 20982 20984 20985 20986 20987 20988 20989

100 20990 20991 20992 20994 20995 20996 20997 20998 20999

Appendix - 31

Image 673
Contents Type QD75P/QD75D Positioning Module Page Safety Instructions Wiring Instructions Precautions for use Disposal Instructions Overall revisions based on the Japanese Manual Version SH NA-080058-B Addition of function version BSH-080047-E 3, .2.5, .6.2, .7.1, .2 to 1999 Mitsubishi Electric Corporation Introduction Installation, Wiring and Maintenance of the Product Specifications and Functions To 3110 Memory Configuration and Data Process To 7112 Sequence Program Used for Positioning Control To 6Major Positioning Control Control Details and Setting OPR Control To 8105 113 111114 High-Level Positioning Control To 10 10.112.3 12.212.4 12.5Appendices Appendix- 1 to Appendix-108 Troubleshooting 15- 1 to 15Appendix Appendix 7.1 Connection example of QD75DManual Name Manual Number GX Configurator-QP Operating ManualHardware Details of generic term/abbreviation Configurator-QPGeneric term for PLC CPU on which QD75 can be mounted IBM PC/AT and compatible DOS/V compliant personal computerPage Memo Memory Configuration and Data Process System configuration Specifications and FunctionsProduct outline Data Used for Positioning ControlMemo Product Outline Communicating signals between QD75 and each moduleFeatures of the QD75 are shown below Positioning control 1.1.1 Features of QD75Availability of one, two, and four axis modules Wide variety of positioning control functionsQuick startup Refer to Section Easy maintenanceSetups, monitoring, and testing through GX Configurator-QP Palletizer Purpose and applications of positioning controlCompact machining center ATC magazine positioning Index table High-accuracy indexing of angle Lifter Storage of Braun tubes onto aging rackInner surface grinder Mechanism of positioning control QD75 errors, etc., are detectedCreates control order and conditions as a sequence program Stores the created programSpeed control Position controlDesignated distance Outline design of positioning system Positioning system using QD75Positioning operation by the QD75 Pulse train output from the QD75 Movement amount and speed in a system using worm gearsMm/pulse Vs =Pulse/s PulseCommunicating signals between QD75 and each module QD75 Drive unit QD75 Peripheral deviceQD75 Manual pulse generator Device connection connector QD75 External signalQD75 External signal External signal QD75 Communication Dog signal, upper/lower limit signal, zeroFlow of system operation 1.2.1 Flow of all processes GX Configurator-QP QD75 Servo, etcGX Developer GX Configurator-QP For setting data ManualUsing GX Configurator-QP, also debug the set data Chapter Details Reference ChapterMemo Outline of starting QD75 Outline of stopping Outline for restarting When Cd.6 Restart command is onReference Md.26Cause occurs during deceleration stop processing to Restrictions with a system using a stepping motorFunction System Configuration Module USB cable Extension System RS-232 cable General image of systemFor details, refer to GX Configurator -QP Operating Manual Component list Specifications of recommended manual pulse generatorApplicable system Applicable modules and the number of installable modulesUsable base unit QD75 can be used in the following systemMethod using the rated plate on the module side face How to check the function version and Serial NoMethod using the software GX Developer display screenCombination of QD75 main functions and sub functions Signal layout for external device connection connectorInterpolation function None Performance specificationsPTP control Positioning systemScrew tightening torque Applicable wire sizeMain functions List of functions 1 QD75 control functionsSub functions Common functionsOP shift function Functions that compensate control Main functions OPR control Control registered in QD75Pattern Speed limit function Torque limit function2 QD75 main functions With the set order When the condition is established, the block start data isCondition start Start data Wait start Start data3 QD75 sub functions and common functions Positioning Or positioning dataTo 65535 that can be set for each positioning data Data NoContact signals, such as Drive unit Ready or Method using sequence programCommon functions Details Reference 13.5Memo Combination of QD75 main functions and sub functions Pre-reading start function Deceleration start flag Function Stop command processingFor deceleration stop Function Acceleration/ deceleration time change functionUse prohibited Signal direction QD75 PLC CPU Signal direction PLC CPU QD75Axis Code on X10 Axis Y10 X11Details of input signals QD75 PLC CPU Detail of output signals PLC CPU QD75 Input specifications Output specifications Signal layout for external device connection connector List of input/output signal details 2B7 Signals External command functionSkip request from an external source Selection CommonInput Common to QD75P1 and QD75D1 Input/output interface internal circuitAbout logic setting and internal circuit Input signal ON/OFF statusNegative logic Initial valueOutput For QD75D1 Output For QD75P1Items to confirm when installation and wiring are completed WiringINSTALLATION, Wiring and Maintenance of the Product QD75P4 Names of each partQD75D4 Part names of the QD75 are shown belowInterface of each QD75 is as shown below Handling precautions Installation environment Other precautions Main bodyCable Installation Precautions for installation Precautions for wiring WiringProcessing example of shielded cables Wiring example of shielded cableQD75 side Cables should be the shortest possibleWrap the coated parts with a heat contractile tube Assembling of connector A6CON1Inside control box QD75 20cm7.88inch To 30cm11.82inch AD75CK How to ground shielded cable using AD75CKControl panel Insert until hook Catches Module bottom Wiring of the differential driver common terminalMELSEC-Q Disposal instructions Maintenance Precautions for maintenanceMemo Data Used for Positioning Control Parameters Types of data Parameters and data required for controlPositioning parameters OPR parametersOperation, and stops/restarts the operation Data for user to control positioning system. Cd.1 to Cd.42Setting items for positioning parameters Pr.1 Pr.42 Checking the positioning parametersChecking the OPR parameters Setting items for OPR parametersPr.43 Pr.57 Da.1 Setting items for positioning dataItems Checking the positioning dataDa.1 Da.10 Memo Checking the block start data Setting items for block start dataChecking the condition data Setting items for condition dataMonitoring the system Types and roles of monitor dataMonitoring the positioning system operation history Monitoring the position Monitoring the axis operation stateMonitoring the speed Monitoring the state Memo Types and roles of control data Setting and resetting the setting dataControlling the system data Controlling the operation Controlling the operationControlling operation per step Controlling the speedMaking settings related to operation Memo List of parameters 5.2.1 Basic parameters Pr.1 Unit settingRotating body 360 degrees/rotation Table, conveyorPr.2 No. of pulses per rotation Ap Pr.2 to Pr.4 Movement amount per pulseAssuming that the unit mm is selected with 6000 100 6000CW/CCW mode PULSE/SIGN modePr.5 Pulse output mode Pr.5Pr.6 Rotation direction setting Phase/B phase modePositive logic Negative logic For multiple of 1 setting For multiple of 4 settingPr.6 WhenPr.7 Bias speed at start Basic parametersSpeed limit value Pr.8Pr.8 Speed limit value Setting value Value set with peripheral device unitPr.9 Acceleration time Pr.10 Deceleration time Pulse To 200000 pulse/s To 1000000 pulse/s Select typePr.11 Backlash compensation amount Detailed parametersPr.13 Software stroke limit lower limit value Pr.12 Software stroke limit upper limit valuePr.16 Command in-position width Pr.15 Software stroke limit valid/invalid setting300 176 326 476 Torque limit setting value Pr.14 Software stroke limit selectionPr.18 Code on signal output timing Pr.17 Torque limit setting valueStop signal External Front-loading speed switching Speed switching mode ModeCommand Negative Input signal logic selection Near-point Positive SignalFor standard switching Pr.19 Speed switching modeFor front-loading switching When composite speed is designatedPr.21 Current feed value during speed control Specify whether you wish to enable or disable the updatePr.24 Manual pulse generator input selection Pr.150 Speed-position function selectionMemo Pr.28 Deceleration time 1 to Pr.30 Pr.25 Acceleration time 1 to Pr.27Pr.32 JOG operation acceleration time selection Pr.31 JOG speed limit valuePr.33 JOG operation deceleration time selection Deceleration time Deceleration time 1. Deceleration timeAutomatic trapezoid acceleration/deceleration Pr.34 Acceleration/deceleration process selectionPattern acceleration/deceleration Pr.35 S-pattern ratio Acceleration starts following Deceleration starts following Pr.36 Sudden stop deceleration timeEration time Actual sudden stop Deceleration timeMELSEC-Q Positioning complete signal output time Pr.40 Positioning complete signal output timePath with spiral interpolation Error Pr.41 Allowable circular interpolation error widthWith calculation Start point address Center point addressTo enable the external command signal, set the to Pr.42 External command function selectionExternal command enable Memo Pr.43 OPR method OPR basic parametersPr.46 OPR speed Pr.47 Creep speed Positive direction address Pr.44 OPR direction Pr.1 Setting valuePr.44 Degree To 359.99999 degree To 35999999 ⋅ 10-5degree PulsePr.46 OPR speed Pr.45 OP addressSet a speed equal to or faster than the bias speed at start Pr.47 Creep speedOPR speed Pr.47 Creep speed Pr.7 Bias speed at start Pulse To 1000000 pulse/sPr.48 OPR retry Memo OPR detailed parameters When stopper method 1 is set forPr.49 OPR dwell time OPR dwell time valuePr.52 OPR deceleration time selection Pr.51 OPR acceleration time selectionUse the value set Acceleration timePr.53 OP shift amount Pr.54 OPR torque limit value Pr.55 Deviation counter clear signal output timePr.56 Speed designation during OP shift Pr.57 Dwell time during OPR retryList of positioning data Before explaining the positioning data setting items599 600 Axis to be interpolated Operation pattern2-axis interpolation only Da.2 Control system Da.1 Operation patternDa.3 Acceleration time No Da.4 Deceleration time No Absolute ABS system, current value changingDa.5 Axis to be interpolated Da.6 Positioning address/movement amountDa.2 Position-speed switching control Speed-position switching controlDa.2 Setting value When Pr.1 Unit Setting is pulseWhen Pr.1 Unit Setting is inch Memo Da.7 Arc Da.7 Arc addressEnd point address Address set with Da.6 When Pr.1 Unit Setting is mm Da.8 Command speed Da.2 Setting value Setting itemRepetition count Value set with peripheral Value set with sequence Da.2Da.1 Da.9 Dwell time/JUMP designation positioning data NoMemo Block List of block start dataStart block Da.11 Da.14 Pages that follow explain the block start data setting itemsBlock Axis Settings Axis7000 Axis 7001 AxisShape Device EndContinue 26000 27000 28000 29000 Shape Positioning data NoDa.11 Shape How to start the positioning data set Start data NoDa.12 Start data No Da.13 Special start instructionDa.14 Parameter Special start instruction Setting value Setting detailsSet the value as required for Special start instructionBlock List of condition dataDa.15 Da.19 Pages that follow explain the condition data setting itemsData Used for Positioning Control Remark Condition target Identifier Parameter Setting value DefaultOperator 03H Condition operatorDa.16 Condition operator Da.15 Condition targetDa.17 Address Da.19 Parameter Da.18 ParameterSet the parameters as required for Condition operatorWhen in test mode When not in test modeList of monitor data 5.6.1 System monitor data Not in test mode Test mode Reading the monitor value Default valueMonitoring is carried out with a decimal 1200History Up to 16 records can be stored Storage item Storage detailsStart Hour Start Minute Second0000 0000HStorage buffer memory address common to axes 1 to Storage details Reading the monitor value Can be storedJudgment Starting history Up to1292 Stores an axis error No Error Encountered an errorAxis error Stores the time at which an Occurrence Axis error was detected0000 1357Error reset operation is Accesses to flash When the number of writeAxis in which Encountered a warning1422 1424 1425 Axis monitor data Monitoring is carried out with a hexadecimal Axis 1 Axis 2 Axis 3 Axis800 900 1000 1100 0000 HAxis warning No When Command speed set by the current positioning dataStores 0 under the speed control Set by the positioning data used one step earlier807 907 1007 1107 808 908 1008 1108 809 909 1009 1109 Default810 910 1010 811 911 1011 Speed-position switching Monitoring is carried out with a hexadecimal 0000H 816 916 1016812 912 1012 1112 0000H 813 913 1013 1113 814 914 1014 1114Address/movement amount For a positioning operation Target valueAt other times Stores 0000 H 817 917 1017 Default Storage buffer Memory address Value818 918 1018 819 919 1019 Torque limit setting value is stored Is stored Is stored when machine OPR startsMachine OPR completion is stored Movement amount after300 826 926 1026 Speed change processing Speed limit flagFlag Speed limit value due to a speed change or Pr.8828 928 1028 1128 827 927 1027 1127829 929 1029 1129 830 930 1030 1130Last executed positioning Positioning data No. beingExecuted last time Md.48 Deceleration start flag0000 H 833 933 1033 832 932 1032 1132835 935 1035 1135 837 937 1037 1137Buffer memory to the flash ROM List of control data 5.7.1 System control dataPositioning data No to No Block start data No toSetting Value Setting value KRestart command Stopped, set 1 Setting item Setting details Set the positioning start NoCode OFF request M code on signal turns OFF Axis control dataSetting Setting K valueInch Degree Item to specify a new feed value2147483648 +21474836471505 1605 1705 1805 10 n1506 1507 1606 1607 1706 1707 1806 1807 Conversion into an integer valueNew acceleration time value Setting range unit Setting item Setting detailsSetting range unit To 8388608 ms Speed change Enable/disable selection1510 1610 1710 1810 1511 1611 1711 1811 Set with a decimal Set with a decimal 1508 1608 1708 1808 1509 1609 1709 18091512 1612 1712 Inch Degree Pulse Setting range1514 1614 1714 1814 100 1513 1613 17131515 1615 1715 1815 1516 1616 1716⋅ 10-1µm ⋅ 10-5inch 1518 1618 1718 1818 1517 1617 17171519 1619 1719 1819 1520 1620 1720Specify a new torque limit stored value Torque limit setting valueSet a value within the allowable range 1522 1622 1722 1822 1523 1623 1723 1823 1521 1621 1721 18211524 1624 1724 1525 1625 17252147483647 Speed-position switching control INC modeFor that, use this data item to specify a new speed Inch Degree Pulse Pr.1 ⋅ 10-1µm1527 1627 1727 1827 1526 1626 1726 18261528 1628 1728 1828 1530 1630 1730 1830Target position change value Position-speed switchingNew address New speed1534 1634 1734 1834 1532 1632 17321535 1635 1735 1835 1536 1636 1736 1836Stepping should be performed 1541 1641 1741 1841 1540 1640 1740 1840 Set with a decimal1542 1642 1742 1842 1543 1643 1743 1843 Set with a decimal 1544 1644 1744 1844Cd.39 Teaching positioning data No When degree is selected as the unit1547 1647 1747 1847 1546 1646 17461548 1648 1748 1848 1549 1649 1749 1849Memo Sequence Program Used for Positioning Control Reading/writing the data Precautions for creating programRestrictions to speed change execution interval Process during overrunControl unit System configurationCommunication with QD75 Program, the unit of 0 mm is set for the basic parameterX0C List of devices used Forward run JOG/inching command Code OFF command Commanding M code OFFReverse run JOG/inching command Command Time change X35M10 Manual pulse generator operation Enable command Operation enableRequesting acceleration/deceleration StorageData resisters and timers Acceleration time setting Value High-order 16 bits Acceleration time setting Low-order 16 bitsDeceleration time setting Low-order 16 bits EnablePulse output mode Rotation direction setting Pulse output modeCommand speed Rotation Unit magnificationCreating a program General configuration of programPositioning control operation program Refer to Section From previous Positioning program examples MELSEC-Q Setting of special start instruction to normal start Position-speed switching operation positioning data No No M code OFF program Not required when M code is not used No Manual pulse generator operation program No Torque change program ABS data setting and ABRST1 instruction execution No Flash ROM write program Data requiring setting External command function valid setting programTime chart for OPR OFF request This program forcibly turns OFF the OPR request flagProcedures for setting the starting details Start details setting programPositioning start point No Used to set a new value when speed is changed Position-speed switching control speed changeTo validate position-speed switching signal, this Cd.25Buffer memory 1500 Start programStarting conditions Operation when starting Starting by inputting positioning start signalX10 OFF Starting time chart9001 X8 OFF 9002 Time chart for starting fast OPRTime chart for starting major positioning control Time chart for starting position-speed switching control Machine OPR operation timing and process time Follows Position control operation timing and process timeSetting details Buffer memory address Value Axis Starting by inputting external command signalSet to 1 Validate external command 1505 1605 1705 RestrictionsOperation during continuous operation interruption Continuous operation interrupt programRestrictions Cd.18Set the following data to interrupt continuous operation Control data requiring settingsRestart program Stop with stop commandRestart operation Cd.3Axis operation status is 1 Stopped Signal state Control data requiring settingStarting conditions Set the following data to execute restart14 Time chart for restarting Time chart for restartingStop process Stop programPr.30 Pr.10 Pr.28 Pr.29 Types of stop processesPr.36 Sudden Stop cause Sudden stop deceleration process Order of priority for stop processMemory Configuration and Data Process Area configuration Memory QD75 is configured of the following two memoriesDetails of areas QD75 Data is backed up User accesses HereBuffer memory area configuration Power supply ON/memo area PLC CPU reset From command To commandPLC Ready signal Y0 OFF on Data transmission processAccessing with from command from PLC CPU Transmitting data with to command from PLC CPUPr.8 Pr.10 Pr.25 Pr.42 Pr.1 Pr.7 Pr.11 Pr.24 Pr.43 Pr.57 Pr.150Memo area Flash ROM write Flash ROM request Write Flash ROM request WriteFlash ROM request writing Flash ROM writeCd.1 QD75 read, monitor Writing data from peripheral device to buffer memory Reading data from buffer memory to peripheral deviceFollowing methods can be used to set the positioning data Ex. Setting the positioning dataCompletion 12- 1 to 12 11- 1 to 11Memo OPR Control Outline of OPR control 8.1.1 Two types of OPR control OPR sub functions When an OPR is not requiredOPR from peripheral devices Restricted, Combination not possibleMachine OPR operation Machine OPR Outline of the machine OPR operation ImportantOP address is a fixed value set by the user Pr.45Machine OPR method OPR method 1 Near-point dog method Operation chartMachine OPR is started Pr.51Pr.48 Precautions during operationPr.44 Pr.46 OPR method 2 Stopper methodPr.49 Pr.55Always limit the servomotor torque after OPR speed, thus causing an errorSet a value Md.31 Status b4 OPR method 3 Stopper method Pr OPR speed Pr Creep speed Stops at stopper Zero signalTorque limit Near-point dog OFF Machine OPR start OPR speed Pr Creep speed Zero signal Near-point dog OFF Machine OPR startStatus b3 OPR complete flag Md.31 Status b4 Deviation counter clear output Machine moves at OPR method 4 Stopper methodOPR direction. Torque Pr.47 Pr.44Standing by OP address OPR direction. It then moves at OPR method 5 Count method1Pr.50 OPR speed toPr.46 Machine OPR is started OPR method 6 Count methodPr.44 OPR direction. It then moves at Pr.46 OPR speed when Direction designatedSetting for the movement amount after near- point dog on Fast OPR operation Fast OPR Outline of the fast OPR operationOperating restrictions Operation timing and processing time of fast OPRMemo Control unit degree handling Major Positioning ControlOutline of major positioning controls Nonexecutable control system. When this instruction is Speed-position switching control Speed/positionReverse run Reverse run Position control Position/speedMajor positioning control sub functions Data required for major positioning controlMajor positioning control from peripheral devices Operation patterns of major positioning controls XC, XD, XE, XF Independent positioning control Positioning completeContinuous positioning control Start complete signal X10, X11, X12, X13 OFFX14, X15, X16 Dwell time Time Pr.19 Continuous path controlDeceleration stop conditions during continuous path control Interpola Tion axis Forward run command Reverse run commandSpeed 3000 2000 1000 Speed handlingX14, X15, X16, X17 OFF Speed switching Refer to Pr.19 Speed switching modeX14, X15, X16 Start complete signal X10, X11, X12, X13 OFF Busy signalMELSEC-Q Absolute system Designating the positioning addressIncremental system Values showing the current value Confirming the current valueMd.21 Machine feed value Value is changed to a new valueDa.6 Monitoring the current valueBuffer memory addresses Axis Md.20 Current feed valueSetting to validate software stroke limit Software stroke limit valid/invalid settingSetting to invalidate software stroke limit Control unit degree handlingCd.40 UsingMoved from 315 to Moved from 45 to Incremental system When the software stroke limit is validMeaning of interpolation control Interpolation controlAxis linear interpolation control, 4-axis fixed-feed Control, 4-axis speed control AxisDeceleration time No Data Setting the positioning data during interpolation controlAxis to be Interpolated Positioning address Forward run speed 2, 3, Movement amountInterpolation control continuous positioning Starting the interpolation controlSpeed during interpolation control Pr.20Axis operation status during interpolation control Limits to interpolation controlSpeed limit Interpolation will be storedPositioning data setting items Interpolation Axis, 4-axis SwitchingPosition control Speed control Speed PositionJump instruction Arc address Command speedDa.9 Dwell time No. at Jump2 1-axis linear control Positioning data setting exampleAxis linear control ABS linear 1-axis linear controlAxis linear control INC linear Axis linear interpolation control ABS linear 3 2-axis linear interpolation control2-axis linear interpolation control Positioning address/movement amountSignal Da.10 Code Axis Setting item Reference Axis setting ExampleData will not be executed Da.2 Control system Set absolute system 2-axis linear interpolation controlStart point address Axis Current stop position Axis linear interpolation control INC linearSet this when other sub operation commands are issued Da.8 Command speedDa.6 movement amount Positioning address3-axis linear interpolation control 4 3-axis linear interpolation controlForward direction Axis Output of the positioning complete signal Setting not required setting value will bePositioning data will not be executed At decelerationMajor Positioning Control Points Start point address X1, Y1, Z1 Movement amount Reverse directionStop address after the positioning control Axis 5000 6000Deceleration time Pr.10 Da.4 Set incremental system 3-axis linearMajor Positioning Control Points 5 4-axis linear interpolation control Code Setting details Axis Arc address Command speedPr.1 Unit setting Operation pattern PositioningAxis linear interpolation control INC linear 500ms Da.10 Setting not required setting value will be ignored1-axis fixed-feed control 6 1-axis fixed-feed controlSet 1-axis fixed-feed control Da.3 Acceleration time 2-axis fixed-feed control 7 2-axis fixed-feed control interpolationSet 2-axis fixed-feed control Speed may exceedPr.20 Interpolation Mm/min Speed designation method Set the time the machine dwells after the positioning stop3-axis fixed-feed control 8 3-axis fixed-feed control interpolationDesignated movement amount Restrictions 5000.0 6000.0 Set 3-axis fixed-feed control4-axis fixed-feed control 9 4-axis fixed-feed control interpolationAxis side speed may exceed Movement amount Axis Da.7 Arc address Da.8 Command speedInterpolated Da.6 2-axis circular interpolation control Unit setting When the units set 3000.0 ∝ Pr.1 Setting is set to mm If the self-axis is set, an error will occurSet the speed when moving to the end point address Sub point designationMovement amount Restrictions With sub point designation Pr.1 Unit Setting is set to mmPr.25 Acceleration time 1 as Acceleration time at start Speed Pr.20 Interpolation speed designationClockwise Can be controlledCounterclockwise Positioning address/movement Refer to Circular interpolation error compensationPr.41 Forward direction Arc addressRadius Reverse direction Arc address Reverse directionRestrictions Axis Arc address Command speed Da.9 Dwell time Da.10 M code Positioning data setting examplesCenter point designation. Select clockwise or Counterclockwise according to the controlMovement amount = Restrictions With center point designation. Select clockwise or Unit setting is set to mmINC circular 8000.0 ∝12 1-axis speed control Set Positioning complete Current feed value during 1-axis speed controlPr.18 Da.10 Code Code on signal output Axis 1 Positioning data No Setting itemTiming setting only possible in the with mode Control Da.2 Control systemMd.31 Status b0 13 2-axis speed controlSetting item Pr.8 Speed limit value Command speed ExamplesCurrent feed value during 2-axis speed control Mm/min Setting not required setting value will be ignored Axis Da.8 Command speed Da.9 Dwell timeSet 2-axis speed control 11 3-axis speed control operation timing 14 3-axis speed controlRestrictions Set Positioning complete Current feed value during 3-axis speed control4000.00mm/min 5000.00mm/min 6000.00mm/min Value Command Axis 1 setting Axis 2 setting Axis 3 settingSpeed limit 8000.00mm/min 6000.00mm/min 4000.00mm/min SpeedSetting other than Positioning complete is Da.8 Command speed Da.9 Dwell time Da.10 M code AxisSet the speed to be commanded Output timing setting only possible4-axis speed control 15 4-axis speed control12 4-axis speed control operation timing Current feed value during 4-axis speed control Setting Speed limit 4000.00mm 5000.00mm 6000.00mm 8000.00mm Axis Setting itemValue Min Command 8000.00mm 6000.00mm 4000.00mm 1500.00mm Speed MinSet this when other sub Setting other than PositioningCode on signal output timing Setting only possibleSwitching over from speed control to position control Speed-position switching control INC modeSpeed-position switching control INC mode Setting item Setting details Buffer memory address ValueMd Status b0 MELSEC-Q Follows parameters Md.20 Current feed value Speed control setting Switching time from speed control to position controlFollowing table shows Current feed valueChanging the position control movement amount Speed-position switching signal settingCd.23 Pr.21 value Status b1 of the axis monitor areaSet speed-position switching control by forward run Position switching control INC modeSpeed/position Acceleration time No Pr.25Unit setting Speed-position switching control ABS modeX14,X15,X16,X17 Cd Speed-position Switching enable flag Speed control flagUnit setting of 2 degree Pulse Pr.21 Md.20 Speed control setting is other thanCurrent feed value Speed-position switching signal setting Speed-position switching signal Added Axis Movement amount Arc address Position switching control ABS modeSwitching over from position control to speed control 18 Position-speed switching control operation timing Signal turns on Position control carried out until position-speed switchingExternal position-speed switching signal Switching time from position control to speed control Current feed value during position-speed switching controlCurrent feed value during speed Status b5 turns onChanging the speed control command speed Position-speed switching signal settingV2 becomes the speed control command speed Speed limit value if a new speed exceeds Status b5 of the axis monitor areaUnit setting is Set position-speed switching controlSetting value will be ignored Da.1 PositioningCurrent value changing Changing to a new current value using the positioning dataCurrent feed value is changed to the value set Md.21Setting is set to mm Axis to be Setting not required Setting value isArc address Setting not required Setting value is Ignored Command Setting not required Setting value is Speed IgnoredCurrent value changing, setting 9003 Current value changing procedureCd.9 Following shows a start time chart Setting method for the current value changing functionPLC CPU Operation NOP instructionJump instruction Code Unconditional Jump Condition data No Set the Jump instructionAcceleration time No Simultaneous start condition data cannot be setLoop to Lend loop is repeated by set repeat cycles LoopSet the Loop Ignore the Lend before the Loop is executed LendSet the Lend 10.3.3 10.3.210.3.4 10.3.5High-level positioning control sub functions Outline of high-level positioning controlHigh-level positioning control from peripheral devices Start data set in the next point Data required for high-level positioning controlSpecial start Da.12 Da.13 DesignateBlock start data and condition data configuration 7001 7004 Positioning start No. in Step High-level positioning control execution procedureDa.12 Start data No Da.13 Condition Next start Da.11 EndNo. Da.14 ParameterPositioning data setting example Setting examples Block start data setting exampleBlock start normal start Block start control example Control examplesParameter is carried out for the positioning data set Condition startAxis 1 block Da.11 Da.12 Da.14 Wait startA simultaneous start, the positioning data set Simultaneous startDa.13 Axis 1 block Da.11 Da.12 Da.14 3rd point EndParameter of the block start data in which For loop is set Repeated start for loopCondition data Nos. have been set Da.14 Repeated start for condition 6th point Restrictions when using the Next start7th point 8th pointControl type High-level positioning control Condition data is set in the following casesWait Repeated start03H Buffer memory 01H =P1 Word 02H Memory P1 numeric value Set only when Da.16 Address04H Buffer memory Words 05H P1≤QD75 buffer memory Address 30000 30099 Setting the device ON/OFF as a condition Condition data setting examplesFollowing shows setting examples for condition data Condition Device X0 =QD75 Ready is OFFMultiple axes simultaneous start control Multiple axes simultaneous start control procedureControl details Setting examples Points QD75 Buffer memory Drive unit Input/output signal Y107000 1500 1501Start conditions Control data that require settingPositioning data setting example Start time chartStart time chart Example Set the block start data beforehand Creating the programM104 Y10 X10 To H0 K1500 K700011.2.5 Manual ControlInching operation JOG operationManual control sub functions Manual pulse generator operationCarrying out manual control from peripheral devices Monitoring manual controlJOG operation JOG operation Outline of JOG operation ImportantCd.17 Errors during operationCd.16 JOG operation timing and processing times JOG operation timing and processing timeJOG operation is carried out by the following procedure JOG operation execution procedureSetting the required parameters for JOG operation Acceleration time 2 Unit pulse Acceleration time 1 Unit pulse 1000Acceleration time 3 Unit pulse Deceleration time 1 Unit pulseCreating start programs for JOG operation Required control data settingJOG speed is set to 100.00mm/min in the example shown JOG operation start time chart Creating the program JOG operation example When the stop signal is turned on during JOG operationY9, YB, YD, YF Busy signalXC, XD, XE, XF OFFForward run JOG operation execution Test mode Signal Y8, YA, YC, YEForward run JOG start signal OFF Y8, YA, YC, YE Forward run JOG operation Forward run JOG startY4, Y5, Y6, Y7 100ms Rise of JOG start signal is ignored Forward run JOG operation Forward run JOG start signalInching operation Inching operation Outline of inching operation ImportantLimit signal Depending on Inching operation timing and processing timesInching operation is carried out by the following procedure Inching operation execution procedureSetting item Setting requirement Factory-set initial value Setting the required parameters for inching operationPr.1 Pr.2 Pulse output to the driveInching Creating a program to enable/disable the inching operation14 Inching operation start time chart Creating the program Inching operation example When stop signal is turned on during inching operation16 Operation when JOG start signal is turned on in test mode Manual pulse generator operation X10, X11, X12 Manual pulse generator operation enabledCreate the sequence program so that Cd.21Operation possible Operation not possible Upper/lower Restricted items64 to 28.4 to 57.6 Manual pulse generator operation timing and processing timeSpeed control by manual pulse generation operation Position control by manual pulse generator operationFor example, when Manual pulse generator operation execution procedure Input signal logic selection Torque limit setting value Unit % 300Manual pulse generator input selection Manual pulse Set the manual pulse generator 1 pulse input Generator operation when finished withCd.20 Generator 1 pulse Magnification Start complete signal X10 OFF Busy signal Forward run Reverse run Pulse input Phase PLC Ready signalNo.13 Manual pulse generator operation program Memo 12.2.1 12.1.112.2.2 12.3.1Following table shows the types of sub functions available Outline of sub functionsIt cannot be invalidated with parameters Timing known Trigger for the sub workOPR retry function Sub functions specifically for machine OPRMovement starts Direction opposite to the Pr.44 OPR directionOPR direction is set to 0 Positive OPR direction, aPr OPR direction Stop by limit Machine OPR Setting the dwell time during an OPR retrySetting the OPR retry function Precaution during controlSetting item Setting details Factory-set Value Dwell time during OPR retryOP shift operation OP shift functionMovement speed during OP shift Setting range for the OP shift amountOPR speed or Setting the OP shift function Precautions during controlStatus b4 Backlash compensation function Functions for compensating the controlCurrent feed value or Setting the backlash compensation functionBacklash compensation, which includes the movement amount 255Pr.2 Electronic gear functionProcedure Error compensation methodDefinition No. of pulses per rotation Ap Set the post-compensationActual speed Relation between the movement amount per pulse and speedRemark Da Positioning address Path of positioning data No.3 Near pass functionPositioning data No Positioning data No Axis 2 output speed Axis 1 output speedExample Near pass Allowable circular interpolation error widthSpeed limit function Functions to limit the controlIf any axis exceeds Setting the speed limit function200000 JOG speed JOG speed limitNew torque value is set to Torque limit functionTorque limit setting value, confirm That When limiting the torque atPr.17 Torque limit stored value Setting the torque limit functionPr.13 Software stroke limit functionWorkpiece moveable range Software stroke limit lower limitCurrent feed value and range limit check When machine feed value is setPr.14 Md Current feed value Md Machine feed valueSoftware stroke limit check details Software stroke limit upper Limit value Precautions during software stroke limit checkPr.12 No.10 P11 No.11 No.12 No.13 No.14 P01Invalidating the software stroke limit Setting the software stroke limit functionFor manual operation, set 0 software stroke limit invalid Software strokeSetting the software stroke limit Setting when the control unit is degreeCurrent value address 315º19 Hardware stroke limit function operation Hardware stroke limit functionWhen the hardware stroke limit function is not used Wiring the hardware stroke limitInput signal logic selection is set to the initial value Input signal logic selection is the initial valueSpeed change function Functions to change the control detailsFollowing drawing shows the operation during a speed change Speed changes to Operation duringCd.14 Function version Restarting speed Da.8 Command speedOr later Speed limit value when the value set Status b10, and enableNew speed value is equal to or larger than Positioning operation Speed change 0 flagFollowing shows the speed change time chart Setting the speed change function from the PLC CPUCd.14 New speed value 2000 Set the new speed Speed change Cd.15 Set 1 Change the speedNo.14 Speed change program Pr.42 Set 1 External speed change request Cd.8 Set 1 Validate the external commandValid Cd.14 New speed valueWrite 1000000 to D108 and D109 Input the external command signalK1514 D108 K62Feedrate becomes a value of 1 or less. When Override functionCd.13 Md.22Positioning Cd.13 Operation speed Setting the override functionMELSEC-Q Acceleration/deceleration time change function For an acceleration/deceleration time change enable settingPr.9 Pr.10 Pr.25 Pr.30 Cd.10 Cd.11When 0 is set in Cd.10 New acceleration time value New acceleration Setting the acceleration/deceleration time change functionCd.10 Set the new acceleration time Time value New decelerationNo.16 Acceleration/deceleration time change program Example31 Torque change operation Torque change functionIf a value besides 0 is set Setting the torque change function start signalServomotor with absolute position detector PLC system Absolute position restoration functionQD75 Operation Panel Module Battery Servomotor Pulse/rev cumulative rotation QD75 CommandOutline of absolute position detection data communication PLC system Pulse train Servo amplifierDedicated Absolute position signal transmission procedureInstruction ABS transmission mode terminal. While this is turned on Signal name Abbreviation Pin No Function and applicationThis is turned on when ABS data is requested in the ABS Transmission modeCondition 1. Number of output pulses Controlling instructionsCondition 2. Positioning address Unit ∝ mExample Concept for the unit of mm, inch or pulse26843545.6 26843545.5 Unusable range Absolute position Detection systemUsable range in absolute Concept for the unit of degree Step function Other functionsRelation between the step function and various controls Step operation not possibleDeceleration unit step Step modeData No. unit step Step start informationSet the step mode before starting the positioning data Using the step operationWrite 1 restart to Turn OFF the step valid flag, and quit the step functionY10, Y11, Y12, Y13 Busy signal Cd Step valid flag Positioning start signalXC, XD, XE, XF Positioning complete signal Positioning start signal RYn+10, RYn+11Set 0 Deceleration unit step or 1 Data No Cd.34 Step mode Step function settingsUnit step Cd.35 Step valid flag Set 1 Carry out step operationSkip function Y10, Y11, Y12, Y13 BUSYsignalFollowing drawing shows the skip function operation Setting the skip function from the PLC CPU Cd.8 Set 1 Validate external command Setting the skip function using an external command signalPr.42 Set 3 Skip request K62 K3With mode Code on signal output timingCode output function Md.25Code OFF request After modePoint Reading M codes Setting the M code output functionM code No Code set Pr.18Control details Teaching timing Teaching functionAddresses for which teaching is possible Following control data is used in teaching Data used in teachingSelection Written to Arc address Designates the data to be taught TeachingYES Teaching procedureMELSEC-Q Motion path Teaching program example Setting conditionsProgram example Example Target positionPoint Target position change function When the direction of the operation is changedDetails of control Precautions during operation Set 1 Carry out speed change Following shows the time chart for target position changeNo.22 Target position change program Command in-position function Execution of the command in-position Command in-position width and command in-position flagPr.16 Width checkConfirming the command in-position flag Setting the command in-position functionCommand Turn on the command in-position flag, and set Pr.16 Remaining distance to the stop position of the positionAcceleration/deceleration processing function Velocity Pattern acceleration/deceleration processing methodPattern acceleration/deceleration processing Set the acceleration/deceleration curve when 1 is setSpeed change request Speed change deceleration Controls Pre-reading start functionCutter Cutter shaft Feed shaft Stock 49 System example using pre-reading start functionFeed shaft Start Program examples MELSEC-Q Start made with positioning data No. specified Deceleration start flag functionData Shape Block start Da.11 Da.12Start data No Precautions during control Checking of deceleration start flag Deceleration start flag function setting methodMonitor item Storage details Set whether the deceleration start flag functionDeceleration curve re-processing Stop command processing for deceleration stop functionDeceleration curve continuation ControlPrecautions for control Setting method Common Functions Outline of common functions Parameter initialization means Parameter initialization functionParameter Parameter initialization methodParameter Cd.2 Set 1 parameter initialization request 1901 Initialization requestExecution data backup written to flash ROM means Execution data backup functionMd.19 Flash Execution data backup methodParameter setting details External I/O signal logic switching functionPrecautions on parameter setting Shown in the following tableExternal I/O signal monitor function 14.4 14.314.5 14.6Interlock during dedicated instruction is executed List of dedicated instructionsSetting data Functions Control dataPoints OutputProcessing processing Abrst instruction Execution completionPrecautions ErrorsProgram examples Dedicated Instructions PSTRT1, PSTRT2, PSTRT3, PSTRT4 Fast OPR 9002 Current value changing 9003 Machine OPR 90017000 to User 9000 toPstrt instruction Execution completion Sequence programComplete state display OFF Program examples Dedicated Instructions TEACH1, TEACH2, TEACH3, TEACH4 Current feed value is written to positioning address Teaching data Current feed value is written is setPositioning data No. for which teaching is carried out User Teach instruction Execution completion Program example Pfwrt Device Setting data Setting sideOther than Sequence program Processing Instruction symbolPfwrt instruction Execution completion Precautions Program example Instruction symbol Execution condition Device Setting data Setting range Setting sideOther than 0 Abnormal completion error code PinitPositioning data No to No Block start data No to Initialized setting data ParametersPinit instruction Execution completion Program example 15.4 15.3Types of errors Error and warning details ErrorsAxis error No Error storageTypes of warnings Confirming the error and warning definitions Resetting errors and warningsInvalid operations Status for axis status storageMemo List of errors Check whether the stop commands output After making an axis error reset refer to 3 in SectionSignals/external inputs to QD75 are turned on or OFF. Turn OFF the on commandsDwell time fault Near-point dog signal is turnedOP detection timing Detailed parameter 2 Sudden stop OPR speed by the stopper method Count method 1Adjust the near-point dog position so that Lower the OPR speed Increase the dog signal input timeReview the wiring. Refer to Section Bring the JOG speed into the setting rangeWhen multiple axes are started Position switching controlTo 600, 7000 to 7004, and 9001 to 9004 Current speed is set for speed60H, 70H, 80H, 90H, A0H Refer to .5 Da.16B0H, C0H, D0H, E0H Axis 1 start data No 1640 1740 1840Operation status at error occurrence Where the control unit is set toAt start The system will not operate When software stroke limits are Valid Setting with sequence program2147483648 to When software stroke limits are Invalid Correct the circular interpolation error allowable limitValue range Control falls outsideControl unit is set to degree Control system sets an Operation pattern sets a new Not possiblePosition switching control, and position-speed Stroke limit using the manual control1506 1606 1706 1806 At start Bring the current feed value into the softwareInterpolation axis Operation of the interpolation axis Axis linear interpolation control ErrorUnit group Units are different at the parameter Sudden stop selection Axis not present Stop groupTo 2000000000 mm/min or others Refer to .3 Da.8 Correct the positioning data or change the parameterProhibited area Either of the following applies Sub point setting End point = sub point ErrorDesignated Start point = sub point Are in line with each otherCorrect the control system or parameter. Refer to .1.6 Axis Same as error codes 515 toCorrect the positioning address. Refer to .2.16, 9.2.17 X7 is turned on 536 When an M code on signal X4 to StartPositioning start is carried out 537 Signal. Then start the system After turning OFF the M code on signal, startCorrect the instruction code of the special start data Refer to .4 Da.13Hold error Output at error stop, the setting for Direction in unit Set outside the setting rangeSetting deceleration 9001 to Stop/sudden stop Error Executed with the teaching data Stop selectionWithin the setting range Set the ABS setting direction in the unit of degreeSet 0 when the software stroke limits are valid Output at error stopRange Outside the setting range Outside unit Outside unit settingError Setting range Rotation direction Outside the setting range RangeSet the value converted into the pulse number using PLC Ready signal Y0 from OFF to onBring the setting into the setting range Set the bias speed to not more than the speed limitSetting value Setting range Code on timing Error Error name Operation status at errorMode error Speed changeoverSpeed-position switching control ABS mode should Mm inch pulse Bring the setting into the setting rangeTurn the PLC Ready signal Y0 from OFF to on Degree 0 to Value is smaller than the upper limit valueCircular interpolation Error width Detailed parameter Setting errorBring the setting into the speed limit value or below 196 346 496 PLC Ready signal Y0 from OFF to on 197 347 497Axis 1 Axis 2 Axis 3 Axis 194 344 494 195 345 495 Setting range OP address setting Set range of the OPR basic OPR direction errorOPR speed error Setting range Set range of the OPR basic Creep speed errorSet the speed to the bias speed at start or higher Axis 1 Axis 2 Axis 3 Axis 221 371 521225 375 525 226 376 526List of warnings Carry out the teaching request when the axis is not Do not issue the restart command when the axisSet a value within the setting range Deceleration with the JOG start signal OFFLimit value when the speed is When input magnification is set atTermination setting Command functionWith a stop command, during stoppage, or during Magnification to within the setting rangeDo not turn on the speed-position switching signal Give a request at the position where there is anClassification Warning Outside command Command speed exceedsFollowing cases Set the teaching data selection set value to withinDuring deceleration stop. An operating pattern Continuous path control is usedLED display functions Appendix 4.2 Connection example of QD75D MR-J2/J2S- a Appendix 4.1 Connection example of QD75D MR-HAppendix 4.3 Connection example of QD75D MR-C Appendix 8.1 Connection example of QD75D ∑ seriesAdditional buffer memory Function comparisonAdditional devices Memo MELSEC-Q MELSEC-Q Appendix 2.2 Parameter setting value entry table 20000 1000 2147483647 2147483648 300 Initial value Axis RemarksGenerator input Positive Command Deviation Unused Logic Setting Upper limit External B7, b9 Unused Each bit valueInput selection Phase/B phase multiple PULSE/SIGN mode Interpolation error widthInitial value Axis Remarks 1000 20000 300 Setting for the movement amount Creep speed Do not retry OPR with upper/lower limit switchDeviation counter clear signal To 65535ms OPR directionInitial value Axis Remarks 300 Arc Control AcceleraDwell Code Pattern System Tion time Interpola Address Time Ted Movement Amount2005 2006 2007 2008 2009 20022012 2015 2016 2017 2018 2019Posi Command Positioning Arc data 4002 4004 4005 4006 4007 4008 4009 202 2014012 4014 4015 4016 4017 4018 4019 203 4022 4024 4025 4026 4027 4028 4029 2045012 5014 5015 5016 5017 5018 5019 303 5002 5004 5005 5006 5007 5008 5009 3025022 5024 5025 5026 5027 5028 5029 304 5032 5034 5035 5036 5037 5038 5039 3056002 6004 6005 6006 6007 6008 6009 402 4016012 6014 6015 6016 6017 6018 6019 403 6022 6024 6025 6026 6027 6028 6029 4047012 7014 7015 7016 7017 7018 7019 503 7002 7004 7005 7006 7007 7008 7009 5027022 7024 7025 7026 7027 7028 7029 504 7032 7034 7035 7036 7037 7038 7039 5058012 8014 8015 8016 8017 8018 8019 8002 8004 8005 8006 8007 8008 80098022 8024 8025 8026 8027 8028 8029 8032 8034 8035 8036 8037 8038 80399002 9004 9005 9006 9007 9008 9009 102 1019012 9014 9015 9016 9017 9018 9019 103 9022 9024 9025 9026 9027 9028 9029 104MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MR-H TE2 QD75D CN1 Pulse F+ Pulse R+ Clear Clear COM MR-HDP01 Pulser B DOG SON Pulser A+ B19 Generator 2m max+24VIN 24GStart, error, warning Error displayModel QD75P1 QD75P2 QD75P4 A1SD71S2 No. of control axes No. of positioning data itemsPositioning systems Comparisons of performance specifications214748364.8 to Controls Near pass Error display Error LED Ation time Setting rangeHistory data storage Start, error, warning Command pulse output systemFunction comparisons QD75, errors for the software stroke upper limit are Start history storage during errorIntegrated into error code 508. Error codes 509 to 512 are From the speed limit value is out of the maximum commandIs changed to Error occurring Axis operation status Normal Not Ready Ready signalStep operation is restarted with the restart command Changed functionsError code comparisons Input/output X/Y comparisons Not READY/WDT errorAdded Deleted Fatal warning Common A1SD75Buffer memory address comparisons Allowable circular interpolation error width Positioning complete signal output time 209 359QD75 Pr.42 External command function selection Near pass mode selection for path control 216 366Error judgment Test mode flag 450Start Second 100 ms Errors Start history storage during error 623 Pointer numberAxis warning No Items of A1SD75 QD75753 1422 External input/output signal Speed-position switching control positioningSpecial start data instruction parameter setting Start positioning data No. setting valueClock data setting minute, second Clock data setting hourAxis error reset Speed-position switching control movementNew deceleration time value 1510 1610 1710Acceleration/deceleration time change during Code/condition data4600 43504850 Data Parameter StartData indication No. comparisons Allowable circular interpolation error width Positioning complete signal output timePr.42 Near pass mode selection for path control Setting for the movement amount after near-point dog onMonitor data Special start data instruction code setting value Speed-position switching control positioning amountSpecial start data instruction parameter setting value OP absolute positionControl data Interrupt request during continuous operation Stop command processing for deceleration stop selectionCd.42 Called block start data with the QD75 Appendix Positioning data, block start data, condition dataInput signal comparisons Input/output signal comparisonsOutput signal comparisons Appendix 10 Melsec Explanation of positioning terms Pulse input PhaseClamp command After modeNo.1 No.2 No.10 Positioning No.11 CodeAcceleration Deceleration Speed Time Auto Tuning Automatic TuningForward run Backlash Female thread Male threadFull speed Speed Bias speed BIN BinaryCCW Counterclockwise Change signalRefer to term Feedback Pulse C DConverter Digital-to-Analog converter CP Control Continuous Path ControlNo. of pulses Voltage 0 to ±10V To 80,000 Pulses/second No.2 No.4 No.6 No.1 No.5 No.3Near-point dog of the OPR Positioning Drive Motor Module Unit Power supplyReceiver Linear encoder Appendix Rotary encoderFor the main For the zero Index ScaleOPR speed Dog switch QD75, F is a status where the module itself has a faultRotation by the motor Lead feedrate per screw rotation G50 Max. spindle speed setting FLS Signal forward limit signalRaising GainRight Right No is several millimeters To the right of No Incremental EncoderKPPS MicroswitchY0 Forward run Y1 Reverse run ActuatorRefer to GD2 Code Machine CodeNo.9 Longitudinal Feed No.8 No.1 Latitudinal feed Made by Mitsubishi Electric Corp. model MR-HDP01P rate. Refer to the term P Rate NC Language Numerical Control LanguageRate No. of pulses per Per rotation Encoder rotationThis point is the reference OPR MethodRate Pulse Rate Pronounced pee-jee-zero. Refer to the term Zero SignalPG0 Pulse Generator Zero Feedback pulses PG0 1 axis rotationDwell time Positioning complete signal Command pulse frequencyRefer to the term Operation Pattern Loop gainRefer to the section of term operation pattern PTP Control Point To Point ControlForward Reverse Type TerminalRLS Signal reverse limit signal REAL-TIME Auto Tuning Real-time Automatic TuningExecution of extrusion SFC Sequential Function ChartQD75 Ready Servo amplifier Motor PLG EncoderSpeed Control Start Switching signal High speed Incremental positioningMotor torque MotorLoad Refer to the term Dwell Time AppendixMachine OPR Stopper Torque width variations, deviations in the torque Limit switchLower limit Upper limit Stop Positioning possible in a 3m 9.84feet rangeRotated by the motor Also called PG zero. Refer to Zero SignalBase table Axis Appendix 11 Positioning control troubleshooting Changed 1pulse cannot be achieved Thus, the setting 1 m 8192 Setting of 1 m 1pulse isTrouble type Questions/Trouble Remedy How can the deceleration stopMovement amount per No. of pulses per Trouble type Questions/TroubleNo. of pulses Rotation Machine OPR, the messageIf possible, set the signal so it does not turn on only Signal should be turned on at 4ms or moreSelected? Setting value Setting is Deceleration stop, it will be ignored. The sameHow can it be canceled? Changing has been executed When a JOG operation isPLC Ready signal Y0 turns on Module Set to Is it possible to count the pulses Not possibleSignal ON, warning 100 start To on Parameters When the start signal was turnedIs there any problem if Unit magnification to 10-fold or Is set toAppendix 12 List of buffer memory addresses Setting for the movement amount after Error history pointer Axis in which the errorOccurrence Hour 1422Special start data instruction No. setting Md.30 External input/output signal815 915 1015 1115 Amount Memory area Axis monitor data Monitor dataMemory area Axis control data Control data 1515 1615 1715 1815 Speed change requestAxis Simultaneous starting axis start data No Cd.42 Stop command processing for decelerationCode/condition data No Buffer memory address Axis Operation patternNo. of Loop to Lend repetitions Dwell time/JUMP destinationStart data No Point Buffer memory address Axis Memory area ShapeData Parameter 50th pointPLC CPU memory area Condition judgement target data of the condition27.4 136 Appendix 13 External dimension drawing QD75P1/QD75P2/QD75P4Unit mm QD75D1/QD75D2/QD75D4 Number Axis error occurrence Minute second Md.12 Axis error reset Axis error occurrence HourCommand in-position width 12-63Deviation counter clear signal output time Details of input signals QD75 PLC CPUAppendix-73 Composite speed Explanation of positioningError reset Explanation of positioning terms Error correction Explanation of positioning termsExternal command function selection External input/output signalFor starting with external command signal For starting speed-position switching controlTest mode flag Input signal logic selectionManual pulse generator enable flag Limit switch Explanation of positioning termsMulti-phase pulse Explanation of positioning 15-36No. of write accesses to flash ROM Multiplying rate setting Explanation of positioningNC language Explanation of positioning terms Appendix-81 12-18Output signal logic selection Outline of installation, wiring and maintenancePosition loop mode Explanation of positioning Position-speed switching control enable flagExternal command function valid setting PrecautionsPulse output mode Explanation of positioning Positioning starting point NoRLS signal Explanation of positioning terms Restart commandRotation direction setting Setting for the movement amount after near-point Dog onSpecial start data instruction parameter setting Special start data instruction code setting valueSpeed-position switching control ABS mode Speed-position switching control ExplanationStop signal Explanation of positioning terms Stop command processing for deceleration stopTime chart Time chart for starting position-speedWith mode Explanation of positioning terms Unit setting Explanation of positioning termsTracking function Explanation of positioning Turntable Explanation of positioning termsMemo Gratis Warranty Term Gratis Warranty Term and Gratis Warranty RangeGratis Warranty Range Overseas servicePage Page QD75-U-S-E 13JR09 SHNA-080058-H0506MEE