Mitsubishi Electronics QD75P, QD75D user manual Melsec-Q

Page 676

APPENDICES

(4) For axis 4

MELSEC-Q

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

301

23000

23001

23002

23004

23005

23006

23007

23008

23009

302

23010

23011

23012

23014

23015

23016

23017

23018

23019

303

23020

23021

23022

23024

23025

23026

23027

23028

23029

304

23030

23031

23032

23034

23035

23036

23037

23038

23039

305

23040

23041

23042

23044

23045

23046

23047

23048

23049

306

23050

23051

23052

23054

23055

23056

23057

23058

23059

307

23060

23061

23062

23064

23065

23066

23067

23068

23069

308

23070

23071

23072

23074

23075

23076

23077

23078

23079

309

23080

23081

23082

23084

23085

23086

23087

23088

23089

310

23090

23091

23092

23094

23095

23096

23097

23098

23099

311

23100

23101

23102

23104

23105

23106

23107

23108

23109

312

23110

23111

23112

23114

23115

23116

23117

23118

23119

313

23120

23121

23122

23124

23125

23126

23127

23128

23129

314

23130

23131

23132

23134

23135

23136

23137

23138

23139

315

23140

23141

23142

23144

23145

23146

23147

23148

23149

31623150 23151 23152 23154 23155 23156 23157 23158 23159

31723160 23161 23162 23164 23165 23166 23167 23168 23169

31823170 23171 23172 23174 23175 23176 23177 23178 23179

31923180 23181 23182 23184 23185 23186 23187 23188 23189

32023190 23191 23192 23194 23195 23196 23197 23198 23199

321

23200

23201

23202

23204

23205

23206

23207

23208

23209

322

23210

23211

23212

23214

23215

23216

23217

23218

23219

323

23220

23221

23222

23224

23225

23226

23227

23228

23229

324

23230

23231

23232

23234

23235

23236

23237

23238

23239

325

23240

23241

23242

23244

23245

23246

23247

23248

23249

326

23250

23251

23252

23254

23255

23256

23257

23258

23259

327

23260

23261

23262

23264

23265

23266

23267

23268

23269

328

23270

23271

23272

23274

23275

23276

23277

23278

23279

329

23280

23281

23282

23284

23285

23286

23287

23288

23289

330

23290

23291

23292

23294

23295

23296

23297

23298

23299

331

23300

23301

23302

23304

23305

23306

23307

23308

23309

332

23310

23311

23312

23314

23315

23316

23317

23318

23319

333

23320

23321

23322

23324

23325

23326

23327

23328

23329

334

23330

23331

23332

23334

23335

23336

23337

23338

23339

335

23340

23341

23342

23344

23345

23346

23347

23348

23349

33623350 23351 23352 23354 23355 23356 23357 23358 23359

33723360 23361 23362 23364 23365 23366 23367 23368 23369

33823370 23371 23372 23374 23375 23376 23377 23378 23379

33923380 23381 23382 23384 23385 23386 23387 23388 23389

34023390 23391 23392 23394 23395 23396 23397 23398 23399

341

23400

23401

23402

23404

23405

23406

23407

23408

23409

342

23410

23411

23412

23414

23415

23416

23417

23418

23419

343

23420

23421

23422

23424

23425

23426

23427

23428

23429

344

23430

23431

23432

23434

23435

23436

23437

23438

23439

345

23440

23441

23442

23444

23445

23446

23447

23448

23449

346

23450

23451

23452

23454

23455

23456

23457

23458

23459

347

23460

23461

23462

23464

23465

23466

23467

23468

23469

348

23470

23471

23472

23474

23475

23476

23477

23478

23479

349

23480

23481

23482

23484

23485

23486

23487

23488

23489

350

23490

23491

23492

23494

23495

23496

23497

23498

23499

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

35123500 23501 23502 23504 23505 23506 23507 23508 23509

35223510 23511 23512 23514 23515 23516 23517 23518 23519

35323520 23521 23522 23524 23525 23526 23527 23528 23529

35423530 23531 23532 23534 23535 23536 23537 23538 23539

35523540 23541 23542 23544 23545 23546 23547 23548 23549

35623550 23551 23552 23554 23555 23556 23557 23558 23559

35723560 23561 23562 23564 23565 23566 23567 23568 23569

35823570 23571 23572 23574 23575 23576 23577 23578 23579

35923580 23581 23582 23584 23585 23586 23587 23588 23589

36023590 23591 23592 23594 23595 23596 23597 23598 23599

36123600 23601 23602 23604 23605 23606 23607 23608 23609

36223610 23611 23612 23614 23615 23616 23617 23618 23619

36323620 23621 23622 23624 23625 23626 23627 23628 23629

36423630 23631 23632 23634 23635 23636 23637 23638 23639

36523640 23641 23642 23644 23645 23646 23647 23648 23649

36623650 23651 23652 23654 23655 23656 23657 23658 23659

36723660 23661 23662 23664 23665 23666 23667 23668 23669

36823670 23671 23672 23674 23675 23676 23677 23678 23679

36923680 23681 23682 23684 23685 23686 23687 23688 23689

37023690 23691 23692 23694 23695 23696 23697 23698 23699

37123700 23701 23702 23704 23705 23706 23707 23708 23709

37223710 23711 23712 23714 23715 23716 23717 23718 23719

37323720 23721 23722 23724 23725 23726 23727 23728 23729

37423730 23731 23732 23734 23735 23736 23737 23738 23739

37523740 23741 23742 23744 23745 23746 23747 23748 23749

37623750 23751 23752 23754 23755 23756 23757 23758 23759

37723760 23761 23762 23764 23765 23766 23767 23768 23769

37823770 23771 23772 23774 23775 23776 23777 23778 23779

37923780 23781 23782 23784 23785 23786 23787 23788 23789

38023790 23791 23792 23794 23795 23796 23797 23798 23799

38123800 23801 23802 23804 23805 23806 23807 23808 23809

38223810 23811 23812 23814 23815 23816 23817 23818 23819

38323820 23821 23822 23824 23825 23826 23827 23828 23829

38423830 23831 23832 23834 23835 23836 23837 23838 23839

38523840 23841 23842 23844 23845 23846 23847 23848 23849

38623850 23851 23852 23854 23855 23856 23857 23858 23859

38723860 23861 23862 23864 23865 23866 23867 23868 23869

38823870 23871 23872 23874 23875 23876 23877 23878 23879

38923880 23881 23882 23884 23885 23886 23887 23888 23889

39023890 23891 23892 23894 23895 23896 23897 23898 23899

39123900 23901 23902 23904 23905 23906 23907 23908 23909

39223910 23911 23912 23914 23915 23916 23917 23918 23919

39323920 23921 23922 23924 23925 23926 23927 23928 23929

39423930 23931 23932 23934 23935 23936 23937 23938 23939

39523940 23941 23942 23944 23945 23946 23947 23948 23949

39623950 23951 23952 23954 23955 23956 23957 23958 23959

39723960 23961 23962 23964 23965 23966 23967 23968 23969

39823970 23971 23972 23974 23975 23976 23977 23978 23979

39923980 23981 23982 23984 23985 23986 23987 23988 23989

40023990 23991 23992 23994 23995 23996 23997 23998 23999

Appendix - 34

Image 676
Contents Type QD75P/QD75D Positioning Module Page Safety Instructions Wiring Instructions Precautions for use Disposal Instructions SH NA-080058-B Addition of function version B Overall revisions based on the Japanese Manual VersionSH-080047-E 3, .2.5, .6.2, .7.1, .2 to 1999 Mitsubishi Electric Corporation Introduction Specifications and Functions To 3 Installation, Wiring and Maintenance of the ProductMemory Configuration and Data Process To 7 110112 Sequence Program Used for Positioning Control To 6Major Positioning Control Control Details and Setting OPR Control To 8105 111 113114 High-Level Positioning Control To 10 10.112.2 12.312.4 12.5Troubleshooting 15- 1 to 15 Appendices Appendix- 1 to Appendix-108Appendix Appendix 7.1 Connection example of QD75DManual Name Manual Number GX Configurator-QP Operating ManualHardware Configurator-QP Details of generic term/abbreviationGeneric term for PLC CPU on which QD75 can be mounted IBM PC/AT and compatible DOS/V compliant personal computerPage Memo System configuration Specifications and Functions Memory Configuration and Data ProcessProduct outline Data Used for Positioning ControlMemo Communicating signals between QD75 and each module Product OutlinePositioning control 1.1.1 Features of QD75 Features of the QD75 are shown belowAvailability of one, two, and four axis modules Wide variety of positioning control functionsEasy maintenance Quick startup Refer to SectionSetups, monitoring, and testing through GX Configurator-QP Palletizer Purpose and applications of positioning controlCompact machining center ATC magazine positioning Index table High-accuracy indexing of angle Lifter Storage of Braun tubes onto aging rackInner surface grinder QD75 errors, etc., are detected Mechanism of positioning controlCreates control order and conditions as a sequence program Stores the created programSpeed control Position controlDesignated distance Outline design of positioning system Positioning system using QD75Positioning operation by the QD75 Movement amount and speed in a system using worm gears Pulse train output from the QD75Vs = Mm/pulsePulse/s PulseCommunicating signals between QD75 and each module QD75 Drive unit QD75 Peripheral deviceQD75 Manual pulse generator QD75 External signal Device connection connectorQD75 External signal External signal QD75 Communication Dog signal, upper/lower limit signal, zeroFlow of system operation 1.2.1 Flow of all processes GX Configurator-QP QD75 Servo, etcGX Developer For setting data Manual GX Configurator-QPUsing GX Configurator-QP, also debug the set data Chapter Details Reference ChapterMemo Outline of starting QD75 Outline of stopping When Cd.6 Restart command is on Outline for restartingReference Md.26Cause occurs during deceleration stop processing to Restrictions with a system using a stepping motorFunction System Configuration General image of system Module USB cable Extension System RS-232 cableFor details, refer to GX Configurator -QP Operating Manual Specifications of recommended manual pulse generator Component listApplicable modules and the number of installable modules Applicable systemUsable base unit QD75 can be used in the following systemHow to check the function version and Serial No Method using the rated plate on the module side faceMethod using the software GX Developer display screenSignal layout for external device connection connector Combination of QD75 main functions and sub functionsPerformance specifications Interpolation function NonePTP control Positioning systemApplicable wire size Screw tightening torqueList of functions 1 QD75 control functions Main functionsSub functions Common functionsMain functions OPR control Control registered in QD75 OP shift function Functions that compensate controlPattern Speed limit function Torque limit function2 QD75 main functions When the condition is established, the block start data is With the set orderCondition start Start data Wait start Start data3 QD75 sub functions and common functions Or positioning data PositioningTo 65535 that can be set for each positioning data Data NoMethod using sequence program Contact signals, such as Drive unit Ready orCommon functions Details Reference 13.5Memo Combination of QD75 main functions and sub functions Stop command processing Pre-reading start function Deceleration start flag FunctionFor deceleration stop Function Acceleration/ deceleration time change functionSignal direction QD75 PLC CPU Signal direction PLC CPU QD75 Use prohibitedAxis Code on X10 Axis Y10 X11Details of input signals QD75 PLC CPU Detail of output signals PLC CPU QD75 Input specifications Output specifications Signal layout for external device connection connector List of input/output signal details External command function 2B7 SignalsSkip request from an external source Selection CommonInput/output interface internal circuit Input Common to QD75P1 and QD75D1Input signal ON/OFF status About logic setting and internal circuitNegative logic Initial valueOutput For QD75P1 Output For QD75D1Wiring Items to confirm when installation and wiring are completedINSTALLATION, Wiring and Maintenance of the Product Names of each part QD75P4QD75D4 Part names of the QD75 are shown belowInterface of each QD75 is as shown below Handling precautions Installation environment Other precautions Main bodyCable Installation Precautions for installation Wiring Precautions for wiringWiring example of shielded cable Processing example of shielded cablesQD75 side Cables should be the shortest possibleAssembling of connector A6CON1 Wrap the coated parts with a heat contractile tubeHow to ground shielded cable using AD75CK Inside control box QD75 20cm7.88inch To 30cm11.82inch AD75CKControl panel Wiring of the differential driver common terminal Insert until hook Catches Module bottomMELSEC-Q Maintenance Precautions for maintenance Disposal instructionsMemo Data Used for Positioning Control Types of data Parameters and data required for control ParametersPositioning parameters OPR parametersData for user to control positioning system. Cd.1 to Cd.42 Operation, and stops/restarts the operationSetting items for positioning parameters Checking the positioning parameters Pr.1 Pr.42Checking the OPR parameters Setting items for OPR parametersPr.43 Pr.57 Setting items for positioning data Da.1Items Checking the positioning dataDa.1 Da.10 Memo Setting items for block start data Checking the block start dataSetting items for condition data Checking the condition dataMonitoring the system Types and roles of monitor dataMonitoring the positioning system operation history Monitoring the position Monitoring the axis operation stateMonitoring the speed Monitoring the state Memo Types and roles of control data Setting and resetting the setting dataControlling the system data Controlling the operation Controlling the operationControlling operation per step Controlling the speedMaking settings related to operation Memo Pr.1 Unit setting List of parameters 5.2.1 Basic parametersRotating body 360 degrees/rotation Table, conveyorPr.2 No. of pulses per rotation Ap Pr.2 to Pr.4 Movement amount per pulseAssuming that the unit mm is selected with 6000 6000 100PULSE/SIGN mode CW/CCW modePr.5 Pulse output mode Pr.5Phase/B phase mode Pr.6 Rotation direction settingPositive logic Negative logic For multiple of 1 setting For multiple of 4 settingWhen Pr.6Basic parameters Pr.7 Bias speed at startSpeed limit value Pr.8Setting value Value set with peripheral device unit Pr.8 Speed limit valuePr.9 Acceleration time Pr.10 Deceleration time Pulse To 200000 pulse/s To 1000000 pulse/s Select typeDetailed parameters Pr.11 Backlash compensation amountPr.12 Software stroke limit upper limit value Pr.13 Software stroke limit lower limit valuePr.15 Software stroke limit valid/invalid setting Pr.16 Command in-position width300 176 326 476 Torque limit setting value Pr.14 Software stroke limit selectionPr.17 Torque limit setting value Pr.18 Code on signal output timingFront-loading speed switching Speed switching mode Mode Stop signal ExternalCommand Negative Input signal logic selection Near-point Positive SignalPr.19 Speed switching mode For standard switchingFor front-loading switching When composite speed is designatedSpecify whether you wish to enable or disable the update Pr.21 Current feed value during speed controlPr.24 Manual pulse generator input selection Pr.150 Speed-position function selectionMemo Pr.25 Acceleration time 1 to Pr.27 Pr.28 Deceleration time 1 to Pr.30Pr.31 JOG speed limit value Pr.32 JOG operation acceleration time selectionPr.33 JOG operation deceleration time selection Deceleration time Deceleration time 1. Deceleration timeAutomatic trapezoid acceleration/deceleration Pr.34 Acceleration/deceleration process selectionPattern acceleration/deceleration Pr.35 S-pattern ratio Pr.36 Sudden stop deceleration time Acceleration starts following Deceleration starts followingEration time Actual sudden stop Deceleration timeMELSEC-Q Pr.40 Positioning complete signal output time Positioning complete signal output timePr.41 Allowable circular interpolation error width Path with spiral interpolation ErrorWith calculation Start point address Center point addressTo enable the external command signal, set the to Pr.42 External command function selectionExternal command enable Memo OPR basic parameters Pr.43 OPR methodPr.46 OPR speed Pr.47 Creep speed Positive direction address Pr.1 Setting value Pr.44 OPR directionPr.44 Degree To 359.99999 degree To 35999999 ⋅ 10-5degree PulsePr.45 OP address Pr.46 OPR speedPr.47 Creep speed Set a speed equal to or faster than the bias speed at startOPR speed Pr.47 Creep speed Pr.7 Bias speed at start Pulse To 1000000 pulse/sPr.48 OPR retry Memo When stopper method 1 is set for OPR detailed parametersPr.49 OPR dwell time OPR dwell time valuePr.51 OPR acceleration time selection Pr.52 OPR deceleration time selectionUse the value set Acceleration timePr.53 OP shift amount Pr.55 Deviation counter clear signal output time Pr.54 OPR torque limit valuePr.56 Speed designation during OP shift Pr.57 Dwell time during OPR retryBefore explaining the positioning data setting items List of positioning data599 600 Axis to be interpolated Operation pattern2-axis interpolation only Da.2 Control system Da.1 Operation patternDa.3 Acceleration time No Absolute ABS system, current value changing Da.4 Deceleration time NoDa.5 Axis to be interpolated Da.6 Positioning address/movement amountDa.2 Speed-position switching control Position-speed switching controlWhen Pr.1 Unit Setting is pulse Da.2 Setting valueWhen Pr.1 Unit Setting is inch Memo Da.7 Arc Da.7 Arc addressEnd point address Address set with Da.6 When Pr.1 Unit Setting is mm Da.8 Command speed Setting value Setting item Da.2Repetition count Value set with peripheral Value set with sequence Da.2Da.9 Dwell time/JUMP designation positioning data No Da.1Memo Block List of block start dataStart block Pages that follow explain the block start data setting items Da.11 Da.14Settings Axis Block Axis7000 Axis 7001 AxisDevice End ShapeContinue 26000 27000 28000 29000 Shape Positioning data NoHow to start the positioning data set Start data No Da.11 ShapeDa.12 Start data No Da.13 Special start instructionSpecial start instruction Setting value Setting details Da.14 ParameterSet the value as required for Special start instructionList of condition data BlockPages that follow explain the condition data setting items Da.15 Da.19Data Used for Positioning Control Remark Parameter Setting value Default Condition target IdentifierOperator 03H Condition operatorDa.16 Condition operator Da.15 Condition targetDa.17 Address Da.18 Parameter Da.19 ParameterSet the parameters as required for Condition operatorWhen in test mode When not in test modeList of monitor data 5.6.1 System monitor data Reading the monitor value Default value Not in test mode Test modeMonitoring is carried out with a decimal 1200Storage item Storage details History Up to 16 records can be storedStart Hour Start Minute Second0000 0000HStorage buffer memory address common to axes 1 to Can be stored Storage details Reading the monitor valueJudgment Starting history Up to1292 Error Encountered an error Stores an axis error NoAxis error Stores the time at which an Occurrence Axis error was detected1357 0000Accesses to flash When the number of write Error reset operation isAxis in which Encountered a warning1422 1424 1425 Axis monitor data Axis 1 Axis 2 Axis 3 Axis Monitoring is carried out with a hexadecimal800 900 1000 1100 0000 HCommand speed set by the current positioning data Axis warning No WhenStores 0 under the speed control Set by the positioning data used one step earlier807 907 1007 1107 808 908 1008 1108 809 909 1009 1109 Default810 910 1010 811 911 1011 Speed-position switching 0000H 816 916 1016 Monitoring is carried out with a hexadecimal812 912 1012 1112 0000H 813 913 1013 1113 814 914 1014 1114Address/movement amount For a positioning operation Target valueAt other times Stores 0000 H 817 917 1017 Default Storage buffer Memory address Value818 918 1018 819 919 1019 Is stored Is stored when machine OPR starts Torque limit setting value is storedMachine OPR completion is stored Movement amount after300 826 926 1026 Speed limit flag Speed change processingFlag Speed limit value due to a speed change or Pr.8827 927 1027 1127 828 928 1028 1128829 929 1029 1129 830 930 1030 1130Positioning data No. being Last executed positioningExecuted last time Md.48 Deceleration start flag832 932 1032 1132 0000 H 833 933 1033835 935 1035 1135 837 937 1037 1137List of control data 5.7.1 System control data Buffer memory to the flash ROMPositioning data No to No Block start data No toSetting value K Setting ValueSetting item Setting details Set the positioning start No Restart command Stopped, set 1Code OFF request M code on signal turns OFF Axis control dataSetting K value SettingItem to specify a new feed value Inch Degree2147483648 +214748364710 n 1505 1605 1705 18051506 1507 1606 1607 1706 1707 1806 1807 Conversion into an integer valueSetting item Setting details New acceleration time value Setting range unitSetting range unit To 8388608 ms Speed change Enable/disable selection1510 1610 1710 1810 1511 1611 1711 1811 Set with a decimal Set with a decimal 1508 1608 1708 1808 1509 1609 1709 18091512 1612 1712 Setting range Inch Degree Pulse100 1513 1613 1713 1514 1614 1714 18141515 1615 1715 1815 1516 1616 1716⋅ 10-1µm ⋅ 10-5inch 1517 1617 1717 1518 1618 1718 18181519 1619 1719 1819 1520 1620 1720Specify a new torque limit stored value Torque limit setting valueSet a value within the allowable range 1521 1621 1721 1821 1522 1622 1722 1822 1523 1623 1723 18231524 1624 1724 1525 1625 1725Speed-position switching control INC mode 2147483647For that, use this data item to specify a new speed Inch Degree Pulse Pr.1 ⋅ 10-1µm1526 1626 1726 1826 1527 1627 1727 18271528 1628 1728 1828 1530 1630 1730 1830Position-speed switching Target position change valueNew address New speed1532 1632 1732 1534 1634 1734 18341535 1635 1735 1835 1536 1636 1736 1836Stepping should be performed 1540 1640 1740 1840 Set with a decimal 1541 1641 1741 18411542 1642 1742 1842 1543 1643 1743 1843 Set with a decimal 1544 1644 1744 1844When degree is selected as the unit Cd.39 Teaching positioning data No1546 1646 1746 1547 1647 1747 18471548 1648 1748 1848 1549 1649 1749 1849Memo Sequence Program Used for Positioning Control Precautions for creating program Reading/writing the dataRestrictions to speed change execution interval Process during overrunSystem configuration Control unitCommunication with QD75 Program, the unit of 0 mm is set for the basic parameterX0C List of devices used Code OFF command Commanding M code OFF Forward run JOG/inching commandReverse run JOG/inching command Command Time change X35Enable command Operation enable M10 Manual pulse generator operationRequesting acceleration/deceleration StorageData resisters and timers Acceleration time setting Low-order 16 bits Acceleration time setting Value High-order 16 bitsDeceleration time setting Low-order 16 bits EnablePulse output mode Pulse output mode Rotation direction settingCommand speed Rotation Unit magnificationGeneral configuration of program Creating a programPositioning control operation program Refer to Section From previous Positioning program examples MELSEC-Q Setting of special start instruction to normal start Position-speed switching operation positioning data No No M code OFF program Not required when M code is not used No Manual pulse generator operation program No Torque change program ABS data setting and ABRST1 instruction execution No Flash ROM write program External command function valid setting program Data requiring settingTime chart for OPR OFF request This program forcibly turns OFF the OPR request flagProcedures for setting the starting details Start details setting programPositioning start point No Position-speed switching control speed change Used to set a new value when speed is changedTo validate position-speed switching signal, this Cd.25Start program Buffer memory 1500Starting conditions Starting by inputting positioning start signal Operation when startingX10 OFF Starting time chart9001 Time chart for starting fast OPR X8 OFF 9002Time chart for starting major positioning control Time chart for starting position-speed switching control Machine OPR operation timing and process time Position control operation timing and process time FollowsStarting by inputting external command signal Setting details Buffer memory address Value AxisSet to 1 Validate external command 1505 1605 1705 RestrictionsContinuous operation interrupt program Operation during continuous operation interruptionRestrictions Cd.18Control data requiring settings Set the following data to interrupt continuous operationStop with stop command Restart programRestart operation Cd.3Control data requiring setting Axis operation status is 1 Stopped Signal stateStarting conditions Set the following data to execute restartTime chart for restarting 14 Time chart for restartingStop program Stop processPr.30 Pr.10 Pr.28 Pr.29 Types of stop processesPr.36 Order of priority for stop process Sudden Stop cause Sudden stop deceleration processMemory Configuration and Data Process QD75 is configured of the following two memories Area configuration MemoryDetails of areas Data is backed up User accesses Here QD75Buffer memory area configuration From command To command Power supply ON/memo area PLC CPU resetPLC Ready signal Y0 OFF on Data transmission processTransmitting data with to command from PLC CPU Accessing with from command from PLC CPUPr.8 Pr.10 Pr.25 Pr.42 Pr.1 Pr.7 Pr.11 Pr.24 Pr.43 Pr.57 Pr.150Flash ROM request Write Memo area Flash ROM write Flash ROM request WriteFlash ROM request writing Flash ROM writeCd.1 QD75 read, monitor Reading data from buffer memory to peripheral device Writing data from peripheral device to buffer memoryFollowing methods can be used to set the positioning data Ex. Setting the positioning dataCompletion 11- 1 to 11 12- 1 to 12Memo OPR Control Outline of OPR control 8.1.1 Two types of OPR control When an OPR is not required OPR sub functionsOPR from peripheral devices Restricted, Combination not possibleMachine OPR Outline of the machine OPR operation Important Machine OPR operationOP address is a fixed value set by the user Pr.45Machine OPR method Operation chart OPR method 1 Near-point dog methodMachine OPR is started Pr.51Precautions during operation Pr.48OPR method 2 Stopper method Pr.44 Pr.46Pr.49 Pr.55Always limit the servomotor torque after OPR speed, thus causing an errorSet a value Md.31 Status b4 OPR method 3 Stopper method Pr OPR speed Pr Creep speed Stops at stopper Zero signalTorque limit Near-point dog OFF Machine OPR start OPR speed Pr Creep speed Zero signal Near-point dog OFF Machine OPR startStatus b3 OPR complete flag Md.31 Status b4 Deviation counter clear output OPR method 4 Stopper method Machine moves atOPR direction. Torque Pr.47 Pr.44Standing by OP address OPR method 5 Count method1 OPR direction. It then moves atPr.50 OPR speed toPr.46 OPR method 6 Count method Machine OPR is startedPr.44 OPR direction. It then moves at Pr.46 OPR speed when Direction designatedSetting for the movement amount after near- point dog on Fast OPR Outline of the fast OPR operation Fast OPR operationOperation timing and processing time of fast OPR Operating restrictionsMemo Major Positioning Control Control unit degree handlingOutline of major positioning controls Speed-position switching control Speed/position Nonexecutable control system. When this instruction isReverse run Reverse run Position control Position/speedMajor positioning control sub functions Data required for major positioning controlMajor positioning control from peripheral devices Operation patterns of major positioning controls Independent positioning control Positioning complete XC, XD, XE, XFContinuous positioning control Start complete signal X10, X11, X12, X13 OFFX14, X15, X16 Dwell time Time Continuous path control Pr.19Deceleration stop conditions during continuous path control Forward run command Reverse run command Interpola Tion axisSpeed handling Speed 3000 2000 1000Speed switching Refer to Pr.19 Speed switching mode X14, X15, X16, X17 OFFStart complete signal X10, X11, X12, X13 OFF Busy signal X14, X15, X16MELSEC-Q Absolute system Designating the positioning addressIncremental system Confirming the current value Values showing the current valueMd.21 Machine feed value Value is changed to a new valueMonitoring the current value Da.6Buffer memory addresses Axis Md.20 Current feed valueSoftware stroke limit valid/invalid setting Setting to validate software stroke limitSetting to invalidate software stroke limit Control unit degree handlingCd.40 UsingMoved from 315 to Moved from 45 to When the software stroke limit is valid Incremental systemInterpolation control Meaning of interpolation controlAxis linear interpolation control, 4-axis fixed-feed Control, 4-axis speed control AxisSetting the positioning data during interpolation control Deceleration time No DataAxis to be Interpolated Positioning address Forward run speed 2, 3, Movement amountStarting the interpolation control Interpolation control continuous positioningSpeed during interpolation control Pr.20Limits to interpolation control Axis operation status during interpolation controlSpeed limit Interpolation will be storedInterpolation Axis, 4-axis Switching Positioning data setting itemsPosition control Speed control Speed PositionArc address Command speed Jump instructionDa.9 Dwell time No. at JumpPositioning data setting example 2 1-axis linear controlAxis linear control ABS linear 1-axis linear controlAxis linear control INC linear 3 2-axis linear interpolation control Axis linear interpolation control ABS linear2-axis linear interpolation control Positioning address/movement amountAxis Setting item Reference Axis setting Example Signal Da.10 CodeData will not be executed Da.2 Control system Set absolute system 2-axis linear interpolation controlAxis linear interpolation control INC linear Start point address Axis Current stop positionDa.8 Command speed Set this when other sub operation commands are issuedDa.6 movement amount Positioning address3-axis linear interpolation control 4 3-axis linear interpolation controlForward direction Axis Setting not required setting value will be Output of the positioning complete signalPositioning data will not be executed At decelerationMajor Positioning Control Points Movement amount Reverse direction Start point address X1, Y1, Z1Stop address after the positioning control Axis 5000 6000Set incremental system 3-axis linear Deceleration time Pr.10 Da.4Major Positioning Control Points 5 4-axis linear interpolation control Axis Arc address Command speed Code Setting detailsPr.1 Unit setting Operation pattern PositioningAxis linear interpolation control INC linear Setting not required setting value will be ignored 500ms Da.106 1-axis fixed-feed control 1-axis fixed-feed controlSet 1-axis fixed-feed control Da.3 Acceleration time 7 2-axis fixed-feed control interpolation 2-axis fixed-feed controlSpeed may exceed Set 2-axis fixed-feed controlPr.20 Interpolation Mm/min Speed designation method Set the time the machine dwells after the positioning stop8 3-axis fixed-feed control interpolation 3-axis fixed-feed controlDesignated movement amount Restrictions Set 3-axis fixed-feed control 5000.0 6000.09 4-axis fixed-feed control interpolation 4-axis fixed-feed controlAxis side speed may exceed Movement amount Axis Da.7 Arc address Da.8 Command speedInterpolated Da.6 2-axis circular interpolation control Unit setting When the units set If the self-axis is set, an error will occur 3000.0 ∝ Pr.1 Setting is set to mmSet the speed when moving to the end point address Sub point designationMovement amount Restrictions Pr.1 Unit Setting is set to mm With sub point designationPr.25 Acceleration time 1 as Acceleration time at start Speed Pr.20 Interpolation speed designationClockwise Can be controlledCounterclockwise Positioning address/movement Refer to Circular interpolation error compensationPr.41 Arc address Forward directionRadius Reverse direction Arc address Reverse directionRestrictions Positioning data setting examples Axis Arc address Command speed Da.9 Dwell time Da.10 M codeCenter point designation. Select clockwise or Counterclockwise according to the controlMovement amount = Restrictions Unit setting is set to mm With center point designation. Select clockwise orINC circular 8000.0 ∝12 1-axis speed control Set Positioning complete Current feed value during 1-axis speed controlPr.18 Axis 1 Positioning data No Setting item Da.10 Code Code on signal outputTiming setting only possible in the with mode Control Da.2 Control system13 2-axis speed control Md.31 Status b0Setting item Pr.8 Speed limit value Command speed ExamplesCurrent feed value during 2-axis speed control Mm/min Setting not required setting value will be ignored Axis Da.8 Command speed Da.9 Dwell timeSet 2-axis speed control 14 3-axis speed control 11 3-axis speed control operation timingCurrent feed value during 3-axis speed control Restrictions Set Positioning completeAxis 1 setting Axis 2 setting Axis 3 setting 4000.00mm/min 5000.00mm/min 6000.00mm/min Value CommandSpeed limit 8000.00mm/min 6000.00mm/min 4000.00mm/min SpeedDa.8 Command speed Da.9 Dwell time Da.10 M code Axis Setting other than Positioning complete isSet the speed to be commanded Output timing setting only possible15 4-axis speed control 4-axis speed control12 4-axis speed control operation timing Current feed value during 4-axis speed control Axis Setting item Setting Speed limit 4000.00mm 5000.00mm 6000.00mm 8000.00mmValue Min Command 8000.00mm 6000.00mm 4000.00mm 1500.00mm Speed MinSetting other than Positioning Set this when other subCode on signal output timing Setting only possibleSpeed-position switching control INC mode Switching over from speed control to position controlSpeed-position switching control INC mode Setting item Setting details Buffer memory address ValueMd Status b0 MELSEC-Q Follows parameters Switching time from speed control to position control Md.20 Current feed value Speed control settingFollowing table shows Current feed valueChanging the position control movement amount Speed-position switching signal settingCd.23 Status b1 of the axis monitor area Pr.21 valuePosition switching control INC mode Set speed-position switching control by forward runSpeed/position Acceleration time No Pr.25Speed-position switching control ABS mode Unit settingCd Speed-position Switching enable flag Speed control flag X14,X15,X16,X17Unit setting of 2 degree Pulse Pr.21 Md.20 Speed control setting is other thanCurrent feed value Speed-position switching signal setting Speed-position switching signal Added Position switching control ABS mode Axis Movement amount Arc addressSwitching over from position control to speed control 18 Position-speed switching control operation timing Signal turns on Position control carried out until position-speed switchingExternal position-speed switching signal Current feed value during position-speed switching control Switching time from position control to speed controlCurrent feed value during speed Status b5 turns onChanging the speed control command speed Position-speed switching signal settingV2 becomes the speed control command speed Status b5 of the axis monitor area Speed limit value if a new speed exceedsSet position-speed switching control Unit setting isSetting value will be ignored Da.1 PositioningChanging to a new current value using the positioning data Current value changingCurrent feed value is changed to the value set Md.21Axis to be Setting not required Setting value is Setting is set to mmArc address Setting not required Setting value is Ignored Command Setting not required Setting value is Speed IgnoredCurrent value changing, setting 9003 Current value changing procedureCd.9 Setting method for the current value changing function Following shows a start time chartPLC CPU NOP instruction OperationJump instruction Set the Jump instruction Code Unconditional Jump Condition data NoAcceleration time No Simultaneous start condition data cannot be setLoop to Lend loop is repeated by set repeat cycles LoopSet the Loop Ignore the Lend before the Loop is executed LendSet the Lend 10.3.2 10.3.310.3.4 10.3.5High-level positioning control sub functions Outline of high-level positioning controlHigh-level positioning control from peripheral devices Data required for high-level positioning control Start data set in the next pointSpecial start Da.12 Da.13 DesignateBlock start data and condition data configuration 7001 7004 High-level positioning control execution procedure Positioning start No. in StepCondition Next start Da.11 End Da.12 Start data No Da.13No. Da.14 ParameterPositioning data setting example Setting examples Block start data setting exampleBlock start normal start Control examples Block start control exampleCondition start Parameter is carried out for the positioning data setWait start Axis 1 block Da.11 Da.12 Da.14Simultaneous start A simultaneous start, the positioning data setDa.13 Axis 1 block Da.11 Da.12 Da.14 3rd point EndParameter of the block start data in which For loop is set Repeated start for loopCondition data Nos. have been set Da.14 Repeated start for condition Restrictions when using the Next start 6th point7th point 8th pointCondition data is set in the following cases Control type High-level positioning controlWait Repeated startMemory P1 numeric value Set only when Da.16 Address 03H Buffer memory 01H =P1 Word 02H04H Buffer memory Words 05H P1≤QD75 buffer memory Address 30000 30099 Condition data setting examples Setting the device ON/OFF as a conditionFollowing shows setting examples for condition data Condition Device X0 =QD75 Ready is OFFMultiple axes simultaneous start control Multiple axes simultaneous start control procedureControl details Setting examples Points Input/output signal Y10 QD75 Buffer memory Drive unit7000 1500 1501Control data that require setting Start conditionsPositioning data setting example Start time chartStart time chart Creating the program Example Set the block start data beforehandM104 Y10 X10 To H0 K1500 K7000Manual Control 11.2.5JOG operation Inching operationManual pulse generator operation Manual control sub functionsCarrying out manual control from peripheral devices Monitoring manual controlJOG operation Outline of JOG operation Important JOG operationCd.17 Errors during operationCd.16 JOG operation timing and processing time JOG operation timing and processing timesJOG operation execution procedure JOG operation is carried out by the following procedureSetting the required parameters for JOG operation Acceleration time 1 Unit pulse 1000 Acceleration time 2 Unit pulseAcceleration time 3 Unit pulse Deceleration time 1 Unit pulseCreating start programs for JOG operation Required control data settingJOG speed is set to 100.00mm/min in the example shown JOG operation start time chart Creating the program When the stop signal is turned on during JOG operation JOG operation exampleBusy signalXC, XD, XE, XF OFF Y9, YB, YD, YFSignal Y8, YA, YC, YE Forward run JOG operation execution Test modeForward run JOG start signal OFF Y8, YA, YC, YE Forward run JOG operation Forward run JOG startForward run JOG operation Forward run JOG start signal Y4, Y5, Y6, Y7 100ms Rise of JOG start signal is ignoredInching operation Outline of inching operation Important Inching operationLimit signal Inching operation timing and processing times Depending onInching operation execution procedure Inching operation is carried out by the following procedureSetting the required parameters for inching operation Setting item Setting requirement Factory-set initial valuePr.1 Pr.2 Pulse output to the driveCreating a program to enable/disable the inching operation Inching14 Inching operation start time chart Creating the program When stop signal is turned on during inching operation Inching operation example16 Operation when JOG start signal is turned on in test mode X10, X11, X12 Manual pulse generator operation enabled Manual pulse generator operationCreate the sequence program so that Cd.21Restricted items Operation possible Operation not possible Upper/lowerManual pulse generator operation timing and processing time 64 to 28.4 to 57.6Speed control by manual pulse generation operation Position control by manual pulse generator operationFor example, when Manual pulse generator operation execution procedure Input signal logic selection Torque limit setting value Unit % 300Manual pulse generator input selection Manual pulse Set the manual pulse generator 1 pulse input Generator operation when finished withCd.20 Generator 1 pulse Magnification Forward run Reverse run Pulse input Phase PLC Ready signal Start complete signal X10 OFF Busy signalNo.13 Manual pulse generator operation program Memo 12.1.1 12.2.112.2.2 12.3.1Following table shows the types of sub functions available Outline of sub functionsIt cannot be invalidated with parameters Trigger for the sub work Timing knownSub functions specifically for machine OPR OPR retry functionMovement starts Direction opposite to the Pr.44 OPR directionOPR direction, a OPR direction is set to 0 PositiveSetting the dwell time during an OPR retry Pr OPR direction Stop by limit Machine OPRPrecaution during control Setting the OPR retry functionSetting item Setting details Factory-set Value Dwell time during OPR retryOP shift function OP shift operationMovement speed during OP shift Setting range for the OP shift amountOPR speed or Setting the OP shift function Precautions during controlStatus b4 Functions for compensating the control Backlash compensation functionSetting the backlash compensation function Current feed value orBacklash compensation, which includes the movement amount 255Electronic gear function Pr.2Procedure Error compensation methodDefinition Set the post-compensation No. of pulses per rotation ApRelation between the movement amount per pulse and speed Actual speedRemark Da Positioning address Path of positioning data No.3 Near pass functionPositioning data No Positioning data No Axis 1 output speed Axis 2 output speedAllowable circular interpolation error width Example Near passFunctions to limit the control Speed limit functionSetting the speed limit function If any axis exceeds200000 JOG speed JOG speed limitTorque limit function New torque value is set toTorque limit setting value, confirm That When limiting the torque atPr.17 Setting the torque limit function Torque limit stored valueSoftware stroke limit function Pr.13Workpiece moveable range Software stroke limit lower limitWhen machine feed value is set Current feed value and range limit checkPr.14 Md Current feed value Md Machine feed valueSoftware stroke limit check details Precautions during software stroke limit check Software stroke limit upper Limit valuePr.12 No.10 P11 No.11 No.12 No.13 No.14 P01Setting the software stroke limit function Invalidating the software stroke limitFor manual operation, set 0 software stroke limit invalid Software strokeSetting when the control unit is degree Setting the software stroke limitCurrent value address 315ºHardware stroke limit function 19 Hardware stroke limit function operationWiring the hardware stroke limit When the hardware stroke limit function is not usedInput signal logic selection is set to the initial value Input signal logic selection is the initial valueFunctions to change the control details Speed change functionFollowing drawing shows the operation during a speed change Speed changes to Operation duringCd.14 Function version Restarting speed Da.8 Command speedOr later Status b10, and enable Speed limit value when the value setNew speed value is equal to or larger than Positioning operation Speed change 0 flagSetting the speed change function from the PLC CPU Following shows the speed change time chartCd.14 New speed value 2000 Set the new speed Speed change Cd.15 Set 1 Change the speedNo.14 Speed change program Cd.8 Set 1 Validate the external command Pr.42 Set 1 External speed change requestValid Cd.14 New speed valueInput the external command signal Write 1000000 to D108 and D109K1514 D108 K62Override function Feedrate becomes a value of 1 or less. WhenCd.13 Md.22Setting the override function Positioning Cd.13 Operation speedMELSEC-Q For an acceleration/deceleration time change enable setting Acceleration/deceleration time change functionPr.9 Pr.10 Pr.25 Pr.30 Cd.10 Cd.11When 0 is set in Cd.10 New acceleration time value Setting the acceleration/deceleration time change function New accelerationCd.10 Set the new acceleration time Time value New decelerationExample No.16 Acceleration/deceleration time change programTorque change function 31 Torque change operationSetting the torque change function start signal If a value besides 0 is setServomotor with absolute position detector PLC system Absolute position restoration functionQD75 Operation Panel Module QD75 Command Battery Servomotor Pulse/rev cumulative rotationOutline of absolute position detection data communication PLC system Pulse train Servo amplifierDedicated Absolute position signal transmission procedureInstruction Signal name Abbreviation Pin No Function and application ABS transmission mode terminal. While this is turned onThis is turned on when ABS data is requested in the ABS Transmission modeControlling instructions Condition 1. Number of output pulsesCondition 2. Positioning address Unit ∝ mConcept for the unit of mm, inch or pulse Example26843545.6 26843545.5 Unusable range Absolute position Detection systemUsable range in absolute Concept for the unit of degree Other functions Step functionRelation between the step function and various controls Step operation not possibleStep mode Deceleration unit stepData No. unit step Step start informationUsing the step operation Set the step mode before starting the positioning dataWrite 1 restart to Turn OFF the step valid flag, and quit the step functionCd Step valid flag Positioning start signal Y10, Y11, Y12, Y13 Busy signalXC, XD, XE, XF Positioning complete signal Positioning start signal RYn+10, RYn+11Step function settings Set 0 Deceleration unit step or 1 Data No Cd.34 Step modeUnit step Cd.35 Step valid flag Set 1 Carry out step operationSkip function Y10, Y11, Y12, Y13 BUSYsignalFollowing drawing shows the skip function operation Setting the skip function from the PLC CPU Setting the skip function using an external command signal Cd.8 Set 1 Validate external commandPr.42 Set 3 Skip request K62 K3Code on signal output timing With modeCode output function Md.25After mode Code OFF requestPoint Setting the M code output function Reading M codesM code No Code set Pr.18Control details Teaching timing Teaching functionAddresses for which teaching is possible Data used in teaching Following control data is used in teachingSelection Written to Arc address Designates the data to be taught TeachingTeaching procedure YESMELSEC-Q Motion path Setting conditions Teaching program exampleProgram example Example Target positionPoint Target position change function When the direction of the operation is changedDetails of control Precautions during operation Following shows the time chart for target position change Set 1 Carry out speed changeNo.22 Target position change program Command in-position function Command in-position width and command in-position flag Execution of the command in-positionPr.16 Width checkSetting the command in-position function Confirming the command in-position flagCommand Turn on the command in-position flag, and set Pr.16 Remaining distance to the stop position of the positionAcceleration/deceleration processing function Pattern acceleration/deceleration processing method VelocityPattern acceleration/deceleration processing Set the acceleration/deceleration curve when 1 is setSpeed change request Speed change deceleration Pre-reading start function Controls49 System example using pre-reading start function Cutter Cutter shaft Feed shaft StockFeed shaft Start Program examples MELSEC-Q Deceleration start flag function Start made with positioning data No. specifiedData Shape Block start Da.11 Da.12Start data No Precautions during control Deceleration start flag function setting method Checking of deceleration start flagMonitor item Storage details Set whether the deceleration start flag functionStop command processing for deceleration stop function Deceleration curve re-processingDeceleration curve continuation ControlPrecautions for control Setting method Common Functions Outline of common functions Parameter initialization function Parameter initialization meansParameter initialization method ParameterParameter Cd.2 Set 1 parameter initialization request 1901 Initialization requestExecution data backup written to flash ROM means Execution data backup functionMd.19 Execution data backup method FlashExternal I/O signal logic switching function Parameter setting detailsPrecautions on parameter setting Shown in the following tableExternal I/O signal monitor function 14.3 14.414.5 14.6List of dedicated instructions Interlock during dedicated instruction is executedSetting data Control data FunctionsOutput PointsProcessing processing Abrst instruction Execution completionErrors PrecautionsProgram examples Dedicated Instructions PSTRT1, PSTRT2, PSTRT3, PSTRT4 Machine OPR 9001 Fast OPR 9002 Current value changing 90037000 to User 9000 toPstrt instruction Execution completion Sequence programComplete state display OFF Program examples Dedicated Instructions TEACH1, TEACH2, TEACH3, TEACH4 Current feed value is written to positioning address Teaching data Current feed value is written is setPositioning data No. for which teaching is carried out User Teach instruction Execution completion Program example Pfwrt Device Setting data Setting sideOther than Sequence program Processing Instruction symbolPfwrt instruction Execution completion Precautions Program example Device Setting data Setting range Setting side Instruction symbol Execution conditionOther than 0 Abnormal completion error code PinitPositioning data No to No Block start data No to Initialized setting data ParametersPinit instruction Execution completion Program example 15.3 15.4Error and warning details Errors Types of errorsAxis error No Error storageTypes of warnings Resetting errors and warnings Confirming the error and warning definitionsInvalid operations Status for axis status storageMemo List of errors After making an axis error reset refer to 3 in Section Check whether the stop commands outputSignals/external inputs to QD75 are turned on or OFF. Turn OFF the on commandsNear-point dog signal is turned Dwell time faultOP detection timing Detailed parameter 2 Sudden stop OPR speed by the stopper method Count method 1Lower the OPR speed Increase the dog signal input time Adjust the near-point dog position so thatReview the wiring. Refer to Section Bring the JOG speed into the setting rangePosition switching control When multiple axes are startedTo 600, 7000 to 7004, and 9001 to 9004 Current speed is set for speedRefer to .5 Da.16 60H, 70H, 80H, 90H, A0HB0H, C0H, D0H, E0H Axis 1 start data No 1640 1740 1840Operation status at error occurrence Where the control unit is set toAt start The system will not operate Setting with sequence program When software stroke limits are Valid2147483648 to When software stroke limits are Invalid Correct the circular interpolation error allowable limitControl falls outside Value rangeControl unit is set to degree Control system sets an Operation pattern sets a new Not possibleStroke limit using the manual control Position switching control, and position-speed1506 1606 1706 1806 At start Bring the current feed value into the softwareAxis linear interpolation control Error Interpolation axis Operation of the interpolation axisUnit group Units are different at the parameter Sudden stop selection Axis not present Stop groupCorrect the positioning data or change the parameter To 2000000000 mm/min or others Refer to .3 Da.8Sub point setting End point = sub point Error Prohibited area Either of the following appliesDesignated Start point = sub point Are in line with each otherCorrect the control system or parameter. Refer to .1.6 Axis Same as error codes 515 toCorrect the positioning address. Refer to .2.16, 9.2.17 X7 is turned on 536 When an M code on signal X4 to StartPositioning start is carried out 537 After turning OFF the M code on signal, start Signal. Then start the systemCorrect the instruction code of the special start data Refer to .4 Da.13Direction in unit Set outside the setting range Hold error Output at error stop, the setting forSetting deceleration 9001 to Stop/sudden stop Error Executed with the teaching data Stop selectionSet the ABS setting direction in the unit of degree Within the setting rangeSet 0 when the software stroke limits are valid Output at error stopOutside unit setting Range Outside the setting range Outside unitError Setting range Rotation direction Outside the setting range RangePLC Ready signal Y0 from OFF to on Set the value converted into the pulse number usingBring the setting into the setting range Set the bias speed to not more than the speed limitError Error name Operation status at error Setting value Setting range Code on timingMode error Speed changeoverMm inch pulse Bring the setting into the setting range Speed-position switching control ABS mode shouldTurn the PLC Ready signal Y0 from OFF to on Degree 0 to Value is smaller than the upper limit valueDetailed parameter Setting error Circular interpolation Error widthBring the setting into the speed limit value or below 196 346 496 PLC Ready signal Y0 from OFF to on 197 347 497Axis 1 Axis 2 Axis 3 Axis 194 344 494 195 345 495 OPR direction error Setting range OP address setting Set range of the OPR basicOPR speed error Setting range Set range of the OPR basic Creep speed errorAxis 1 Axis 2 Axis 3 Axis 221 371 521 Set the speed to the bias speed at start or higher225 375 525 226 376 526List of warnings Do not issue the restart command when the axis Carry out the teaching request when the axis is notSet a value within the setting range Deceleration with the JOG start signal OFFWhen input magnification is set at Limit value when the speed isTermination setting Command functionMagnification to within the setting range With a stop command, during stoppage, or duringDo not turn on the speed-position switching signal Give a request at the position where there is anOutside command Command speed exceeds Classification WarningSet the teaching data selection set value to within Following casesDuring deceleration stop. An operating pattern Continuous path control is usedLED display functions Appendix 4.1 Connection example of QD75D MR-H Appendix 4.2 Connection example of QD75D MR-J2/J2S- aAppendix 4.3 Connection example of QD75D MR-C Appendix 8.1 Connection example of QD75D ∑ seriesAdditional buffer memory Function comparisonAdditional devices Memo MELSEC-Q MELSEC-Q Appendix 2.2 Parameter setting value entry table Initial value Axis Remarks 20000 1000 2147483647 2147483648 300Setting Upper limit External B7, b9 Unused Each bit value Generator input Positive Command Deviation Unused LogicInput selection Phase/B phase multiple PULSE/SIGN mode Interpolation error widthInitial value Axis Remarks 1000 20000 300 Creep speed Do not retry OPR with upper/lower limit switch Setting for the movement amountDeviation counter clear signal To 65535ms OPR directionInitial value Axis Remarks 300 Control Accelera ArcDwell Code Pattern System Tion time Interpola Address Time Ted Movement Amount2002 2005 2006 2007 2008 20092012 2015 2016 2017 2018 2019Posi Command Positioning Arc data 201 4002 4004 4005 4006 4007 4008 4009 2024012 4014 4015 4016 4017 4018 4019 203 4022 4024 4025 4026 4027 4028 4029 2045002 5004 5005 5006 5007 5008 5009 302 5012 5014 5015 5016 5017 5018 5019 3035022 5024 5025 5026 5027 5028 5029 304 5032 5034 5035 5036 5037 5038 5039 305401 6002 6004 6005 6006 6007 6008 6009 4026012 6014 6015 6016 6017 6018 6019 403 6022 6024 6025 6026 6027 6028 6029 4047002 7004 7005 7006 7007 7008 7009 502 7012 7014 7015 7016 7017 7018 7019 5037022 7024 7025 7026 7027 7028 7029 504 7032 7034 7035 7036 7037 7038 7039 5058002 8004 8005 8006 8007 8008 8009 8012 8014 8015 8016 8017 8018 80198022 8024 8025 8026 8027 8028 8029 8032 8034 8035 8036 8037 8038 8039101 9002 9004 9005 9006 9007 9008 9009 1029012 9014 9015 9016 9017 9018 9019 103 9022 9024 9025 9026 9027 9028 9029 104MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MR-H TE2 QD75D CN1 Pulse F+ Pulse R+ Clear Clear COM MR-HDP01 Pulser B DOG SON Pulser A+ 2m max B19 Generator+24VIN 24GError display Start, error, warningModel QD75P1 QD75P2 QD75P4 A1SD71S2 No. of control axes No. of positioning data itemsPositioning systems Comparisons of performance specifications214748364.8 to Controls Ation time Setting range Near pass Error display Error LEDHistory data storage Start, error, warning Command pulse output systemFunction comparisons Start history storage during error QD75, errors for the software stroke upper limit areIntegrated into error code 508. Error codes 509 to 512 are From the speed limit value is out of the maximum commandNormal Not Ready Ready signal Is changed to Error occurring Axis operation statusStep operation is restarted with the restart command Changed functionsError code comparisons Not READY/WDT error Input/output X/Y comparisonsAdded Deleted Fatal warning Common A1SD75Buffer memory address comparisons Positioning complete signal output time 209 359 Allowable circular interpolation error widthQD75 Pr.42 External command function selection Near pass mode selection for path control 216 366Test mode flag 450 Error judgmentStart Second 100 ms Errors Start history storage during error 623 Pointer numberAxis warning No Items of A1SD75 QD75753 1422 Speed-position switching control positioning External input/output signalSpecial start data instruction parameter setting Start positioning data No. setting valueClock data setting hour Clock data setting minute, secondAxis error reset Speed-position switching control movement1510 1610 1710 New deceleration time valueAcceleration/deceleration time change during Code/condition data4350 46004850 Data Parameter StartData indication No. comparisons Positioning complete signal output time Allowable circular interpolation error widthPr.42 Near pass mode selection for path control Setting for the movement amount after near-point dog onMonitor data Speed-position switching control positioning amount Special start data instruction code setting valueSpecial start data instruction parameter setting value OP absolute positionControl data Interrupt request during continuous operation Stop command processing for deceleration stop selectionCd.42 Positioning data, block start data, condition data Called block start data with the QD75 AppendixInput signal comparisons Input/output signal comparisonsOutput signal comparisons Pulse input Phase Appendix 10 Melsec Explanation of positioning termsAfter mode Clamp commandNo.1 No.2 No.10 Positioning No.11 CodeAuto Tuning Automatic Tuning Acceleration Deceleration Speed TimeForward run Backlash Female thread Male threadBIN Binary Full speed Speed Bias speedChange signal CCW CounterclockwiseRefer to term Feedback Pulse C DCP Control Continuous Path Control Converter Digital-to-Analog converterNo. of pulses Voltage 0 to ±10V To 80,000 Pulses/second No.2 No.4 No.6 No.1 No.5 No.3Near-point dog of the OPR Positioning Drive Motor Module Unit Power supplyReceiver Rotary encoder Linear encoder AppendixFor the main For the zero Index ScaleOPR speed Dog switch QD75, F is a status where the module itself has a faultRotation by the motor Lead feedrate per screw rotation FLS Signal forward limit signal G50 Max. spindle speed settingRaising GainIncremental Encoder Right Right No is several millimeters To the right of NoMicroswitch KPPSY0 Forward run Y1 Reverse run ActuatorCode Machine Code Refer to GD2No.9 Longitudinal Feed No.8 No.1 Latitudinal feed Made by Mitsubishi Electric Corp. model MR-HDP01NC Language Numerical Control Language P rate. Refer to the term P RateRate No. of pulses per Per rotation Encoder rotationOPR Method This point is the referencePronounced pee-jee-zero. Refer to the term Zero Signal Rate Pulse RatePG0 Pulse Generator Zero Feedback pulses PG0 1 axis rotationCommand pulse frequency Dwell time Positioning complete signalRefer to the term Operation Pattern Loop gainPTP Control Point To Point Control Refer to the section of term operation patternForward Reverse Type TerminalREAL-TIME Auto Tuning Real-time Automatic Tuning RLS Signal reverse limit signalSFC Sequential Function Chart Execution of extrusionQD75 Ready Servo amplifier Motor PLG EncoderStart Switching signal High speed Incremental positioning Speed ControlMotor torque MotorLoad Refer to the term Dwell Time AppendixMachine OPR Stopper Limit switch Torque width variations, deviations in the torqueLower limit Upper limit Stop Positioning possible in a 3m 9.84feet rangeRotated by the motor Also called PG zero. Refer to Zero SignalBase table Axis Appendix 11 Positioning control troubleshooting 8192 Setting of 1 m 1pulse is Changed 1pulse cannot be achieved Thus, the setting 1 mTrouble type Questions/Trouble Remedy How can the deceleration stopTrouble type Questions/Trouble Movement amount per No. of pulses perNo. of pulses Rotation Machine OPR, the messageSignal should be turned on at 4ms or more If possible, set the signal so it does not turn on onlySelected? Setting value Setting is Deceleration stop, it will be ignored. The sameWhen a JOG operation is How can it be canceled? Changing has been executedPLC Ready signal Y0 turns on Module Set to Is it possible to count the pulses Not possibleTo on Parameters When the start signal was turned Signal ON, warning 100 startIs there any problem if Unit magnification to 10-fold or Is set toAppendix 12 List of buffer memory addresses Setting for the movement amount after Axis in which the error Error history pointerOccurrence Hour 1422Md.30 External input/output signal Special start data instruction No. setting815 915 1015 1115 Amount Memory area Axis monitor data Monitor data1515 1615 1715 1815 Speed change request Memory area Axis control data Control dataCd.42 Stop command processing for deceleration Axis Simultaneous starting axis start data NoBuffer memory address Axis Operation pattern Code/condition data NoNo. of Loop to Lend repetitions Dwell time/JUMP destinationBuffer memory address Axis Memory area Shape Start data No PointData Parameter 50th pointCondition judgement target data of the condition PLC CPU memory area27.4 136 Appendix 13 External dimension drawing QD75P1/QD75P2/QD75P4Unit mm QD75D1/QD75D2/QD75D4 Number Axis error occurrence Hour Axis error occurrence Minute second Md.12 Axis error resetCommand in-position width 12-63Details of input signals QD75 PLC CPU Deviation counter clear signal output timeAppendix-73 Composite speed Explanation of positioningError correction Explanation of positioning terms Error reset Explanation of positioning termsExternal command function selection External input/output signalFor starting speed-position switching control For starting with external command signalTest mode flag Input signal logic selectionLimit switch Explanation of positioning terms Manual pulse generator enable flagMulti-phase pulse Explanation of positioning 15-36Multiplying rate setting Explanation of positioning No. of write accesses to flash ROMNC language Explanation of positioning terms Appendix-81 12-18Outline of installation, wiring and maintenance Output signal logic selectionPosition loop mode Explanation of positioning Position-speed switching control enable flagPrecautions External command function valid settingPulse output mode Explanation of positioning Positioning starting point NoRestart command RLS signal Explanation of positioning termsRotation direction setting Setting for the movement amount after near-point Dog onSpecial start data instruction code setting value Special start data instruction parameter settingSpeed-position switching control ABS mode Speed-position switching control ExplanationStop command processing for deceleration stop Stop signal Explanation of positioning termsTime chart Time chart for starting position-speedUnit setting Explanation of positioning terms With mode Explanation of positioning termsTracking function Explanation of positioning Turntable Explanation of positioning termsMemo Gratis Warranty Term and Gratis Warranty Range Gratis Warranty TermGratis Warranty Range Overseas servicePage Page QD75-U-S-E 13JR09 SHNA-080058-H0506MEE