Mitsubishi Electronics QD75D, QD75P user manual Melsec-Q

Page 665

APPENDICES

(2) For axis 2

MELSEC-Q

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

401

12000

12001

12002

12004

12005

12006

12007

12008

12009

402

12010

12011

12012

12014

12015

12016

12017

12018

12019

403

12020

12021

12022

12024

12025

12026

12027

12028

12029

404

12030

12031

12032

12034

12035

12036

12037

12038

12039

405

12040

12041

12042

12044

12045

12046

12047

12048

12049

406

12050

12051

12052

12054

12055

12056

12057

12058

12059

407

12060

12061

12062

12064

12065

12066

12067

12068

12069

408

12070

12071

12072

12074

12075

12076

12077

12078

12079

409

12080

12081

12082

12084

12085

12086

12087

12088

12089

410

12090

12091

12092

12094

12095

12096

12097

12098

12099

411

12100

12101

12102

12104

12105

12106

12107

12108

12109

412

12110

12111

12112

12114

12115

12116

12117

12118

12119

413

12120

12121

12122

12124

12125

12126

12127

12128

12129

414

12130

12131

12132

12134

12135

12136

12137

12138

12139

415

12140

12141

12142

12144

12145

12146

12147

12148

12149

41612150 12151 12152 12154 12155 12156 12157 12158 12159

41712160 12161 12162 12164 12165 12166 12167 12168 12169

41812170 12171 12172 12174 12175 12176 12177 12178 12179

41912180 12181 12182 12184 12185 12186 12187 12188 12189

42012190 12191 12192 12194 12195 12196 12197 12198 12199

421

12200

12201

12202

12204

12205

12206

12207

12208

12209

422

12210

12211

12212

12214

12215

12216

12217

12218

12219

423

12220

12221

12222

12224

12225

12226

12227

12228

12229

424

12230

12231

12232

12234

12235

12236

12237

12238

12239

425

12240

12241

12242

12244

12245

12246

12247

12248

12249

426

12250

12251

12252

12254

12255

12256

12257

12258

12259

427

12260

12261

12262

12264

12265

12266

12267

12268

12269

428

12270

12271

12272

12274

12275

12276

12277

12278

12279

429

12280

12281

12282

12284

12285

12286

12287

12288

12289

430

12290

12291

12292

12294

12295

12296

12297

12298

12299

431

12300

12301

12302

12304

12305

12306

12307

12308

12309

432

12310

12311

12312

12314

12315

12316

12317

12318

12319

433

12320

12321

12322

12324

12325

12326

12327

12328

12329

434

12330

12331

12332

12334

12335

12336

12337

12338

12339

435

12340

12341

12342

12344

12345

12346

12347

12348

12349

43612350 12351 12352 12354 12355 12356 12357 12358 12359

43712360 12361 12362 12364 12365 12366 12367 12368 12369

43812370 12371 12372 12374 12375 12376 12377 12378 12379

43912380 12381 12382 12384 12385 12386 12387 12388 12389

44012390 12391 12392 12394 12395 12396 12397 12398 12399

441

12400

12401

12402

12404

12405

12406

12407

12408

12409

442

12410

12411

12412

12414

12415

12416

12417

12418

12419

443

12420

12421

12422

12424

12425

12426

12427

12428

12429

444

12430

12431

12432

12434

12435

12436

12437

12438

12439

445

12440

12441

12442

12444

12445

12446

12447

12448

12449

446

12450

12451

12452

12454

12455

12456

12457

12458

12459

447

12460

12461

12462

12464

12465

12466

12467

12468

12469

448

12470

12471

12472

12474

12475

12476

12477

12478

12479

449

12480

12481

12482

12484

12485

12486

12487

12488

12489

450

12490

12491

12492

12494

12495

12496

12497

12498

12499

 

Posi-

 

 

Command

Positioning

Arc data

Data

tioning

M

Dwell

speed

address

 

 

No.

identi-

code

time

Low-

High-

Low-

High-

Low-

High-

 

fier

 

 

order

order

order

order

order

order

45112500 12501 12502 12504 12505 12506 12507 12508 12509

45212510 12511 12512 12514 12515 12516 12517 12518 12519

45312520 12521 12522 12524 12525 12526 12527 12528 12529

45412530 12531 12532 12534 12535 12536 12537 12538 12539

45512540 12541 12542 12544 12545 12546 12547 12548 12549

45612550 12551 12552 12554 12555 12556 12557 12558 12559

45712560 12561 12562 12564 12565 12566 12567 12568 12569

45812570 12571 12572 12574 12575 12576 12577 12578 12579

45912580 12581 12582 12584 12585 12586 12587 12588 12589

46012590 12591 12592 12594 12595 12596 12597 12598 12599

46112600 12601 12602 12604 12605 12606 12607 12608 12609

46212610 12611 12612 12614 12615 12616 12617 12618 12619

46312620 12621 12622 12624 12625 12626 12627 12628 12629

46412630 12631 12632 12634 12635 12636 12637 12638 12639

46512640 12641 12642 12644 12645 12646 12647 12648 12649

46612650 12651 12652 12654 12655 12656 12657 12658 12659

46712660 12661 12662 12664 12665 12666 12667 12668 12669

46812670 12671 12672 12674 12675 12676 12677 12678 12679

46912680 12681 12682 12684 12685 12686 12687 12688 12689

47012690 12691 12692 12694 12695 12696 12697 12698 12699

47112700 12701 12702 12704 12705 12706 12707 12708 12709

47212710 12711 12712 12714 12715 12716 12717 12718 12719

47312720 12721 12722 12724 12725 12726 12727 12728 12729

47412730 12731 12732 12734 12735 12736 12737 12738 12739

47512740 12741 12742 12744 12745 12746 12747 12748 12749

47612750 12751 12752 12754 12755 12756 12757 12758 12759

47712760 12761 12762 12764 12765 12766 12767 12768 12769

47812770 12771 12772 12774 12775 12776 12777 12778 12779

47912780 12781 12782 12784 12785 12786 12787 12788 12789

48012790 12791 12792 12794 12795 12796 12797 12798 12799

48112800 12801 12802 12804 12805 12806 12807 12808 12809

48212810 12811 12812 12814 12815 12816 12817 12818 12819

48312820 12821 12822 12824 12825 12826 12827 12828 12829

48412830 12831 12832 12834 12835 12836 12837 12838 12839

48512840 12841 12842 12844 12845 12846 12847 12848 12849

48612850 12851 12852 12854 12855 12856 12857 12858 12859

48712860 12861 12862 12864 12865 12866 12867 12868 12869

48812870 12871 12872 12874 12875 12876 12877 12878 12879

48912880 12881 12882 12884 12885 12886 12887 12888 12889

49012890 12891 12892 12894 12895 12896 12897 12898 12899

49112900 12901 12902 12904 12905 12906 12907 12908 12909

49212910 12911 12912 12914 12915 12916 12917 12918 12919

49312920 12921 12922 12924 12925 12926 12927 12928 12929

49412930 12931 12932 12934 12935 12936 12937 12938 12939

49512940 12941 12942 12944 12945 12946 12947 12948 12949

49612950 12951 12952 12954 12955 12956 12957 12958 12959

49712960 12961 12962 12964 12965 12966 12967 12968 12969

49812970 12971 12972 12974 12975 12976 12977 12978 12979

49912980 12981 12982 12984 12985 12986 12987 12988 12989

50012990 12991 12992 12994 12995 12996 12997 12998 12999

Appendix - 23

Image 665
Contents Type QD75P/QD75D Positioning Module Page Safety Instructions Wiring Instructions Precautions for use Disposal Instructions Overall revisions based on the Japanese Manual Version SH NA-080058-B Addition of function version BSH-080047-E 3, .2.5, .6.2, .7.1, .2 to 1999 Mitsubishi Electric Corporation Introduction Installation, Wiring and Maintenance of the Product Specifications and Functions To 3110 Memory Configuration and Data Process To 7112 Sequence Program Used for Positioning Control To 6105 Control Details and Setting OPR Control To 8Major Positioning Control 113 111114 High-Level Positioning Control To 10 10.112.3 12.212.4 12.5Appendices Appendix- 1 to Appendix-108 Troubleshooting 15- 1 to 15Appendix Appendix 7.1 Connection example of QD75DHardware GX Configurator-QP Operating ManualManual Name Manual Number Details of generic term/abbreviation Configurator-QPGeneric term for PLC CPU on which QD75 can be mounted IBM PC/AT and compatible DOS/V compliant personal computerPage Memo Memory Configuration and Data Process System configuration Specifications and FunctionsProduct outline Data Used for Positioning ControlMemo Product Outline Communicating signals between QD75 and each moduleFeatures of the QD75 are shown below Positioning control 1.1.1 Features of QD75Availability of one, two, and four axis modules Wide variety of positioning control functionsQuick startup Refer to Section Easy maintenanceSetups, monitoring, and testing through GX Configurator-QP Compact machining center ATC magazine positioning Purpose and applications of positioning controlPalletizer Inner surface grinder Lifter Storage of Braun tubes onto aging rackIndex table High-accuracy indexing of angle Mechanism of positioning control QD75 errors, etc., are detectedCreates control order and conditions as a sequence program Stores the created programDesignated distance Position controlSpeed control Positioning operation by the QD75 Positioning system using QD75Outline design of positioning system Pulse train output from the QD75 Movement amount and speed in a system using worm gearsMm/pulse Vs =Pulse/s PulseCommunicating signals between QD75 and each module QD75 Manual pulse generator QD75 Peripheral deviceQD75 Drive unit Device connection connector QD75 External signalQD75 External signal External signal QD75 Communication Dog signal, upper/lower limit signal, zeroGX Developer GX Configurator-QP QD75 Servo, etcFlow of system operation 1.2.1 Flow of all processes GX Configurator-QP For setting data ManualUsing GX Configurator-QP, also debug the set data Chapter Details Reference ChapterMemo Outline of starting QD75 Outline of stopping Outline for restarting When Cd.6 Restart command is onReference Md.26Function Restrictions with a system using a stepping motorCause occurs during deceleration stop processing to System Configuration Module USB cable Extension System RS-232 cable General image of systemFor details, refer to GX Configurator -QP Operating Manual Component list Specifications of recommended manual pulse generatorApplicable system Applicable modules and the number of installable modulesUsable base unit QD75 can be used in the following systemMethod using the rated plate on the module side face How to check the function version and Serial NoMethod using the software GX Developer display screenCombination of QD75 main functions and sub functions Signal layout for external device connection connectorInterpolation function None Performance specificationsPTP control Positioning systemScrew tightening torque Applicable wire sizeMain functions List of functions 1 QD75 control functionsSub functions Common functionsOP shift function Functions that compensate control Main functions OPR control Control registered in QD75Pattern Speed limit function Torque limit function2 QD75 main functions With the set order When the condition is established, the block start data isCondition start Start data Wait start Start data3 QD75 sub functions and common functions Positioning Or positioning dataTo 65535 that can be set for each positioning data Data NoContact signals, such as Drive unit Ready or Method using sequence programCommon functions Details Reference 13.5Memo Combination of QD75 main functions and sub functions Pre-reading start function Deceleration start flag Function Stop command processingFor deceleration stop Function Acceleration/ deceleration time change functionUse prohibited Signal direction QD75 PLC CPU Signal direction PLC CPU QD75Axis Code on X10 Axis Y10 X11Details of input signals QD75 PLC CPU Detail of output signals PLC CPU QD75 Input specifications Output specifications Signal layout for external device connection connector List of input/output signal details 2B7 Signals External command functionSkip request from an external source Selection CommonInput Common to QD75P1 and QD75D1 Input/output interface internal circuitAbout logic setting and internal circuit Input signal ON/OFF statusNegative logic Initial valueOutput For QD75D1 Output For QD75P1Items to confirm when installation and wiring are completed WiringINSTALLATION, Wiring and Maintenance of the Product QD75P4 Names of each partQD75D4 Part names of the QD75 are shown belowInterface of each QD75 is as shown below Handling precautions Cable Other precautions Main bodyInstallation environment Installation Precautions for installation Precautions for wiring WiringProcessing example of shielded cables Wiring example of shielded cableQD75 side Cables should be the shortest possibleWrap the coated parts with a heat contractile tube Assembling of connector A6CON1Inside control box QD75 20cm7.88inch To 30cm11.82inch AD75CK How to ground shielded cable using AD75CKControl panel Insert until hook Catches Module bottom Wiring of the differential driver common terminalMELSEC-Q Disposal instructions Maintenance Precautions for maintenanceMemo Data Used for Positioning Control Parameters Types of data Parameters and data required for controlPositioning parameters OPR parametersOperation, and stops/restarts the operation Data for user to control positioning system. Cd.1 to Cd.42Setting items for positioning parameters Pr.1 Pr.42 Checking the positioning parametersPr.43 Pr.57 Setting items for OPR parametersChecking the OPR parameters Da.1 Setting items for positioning dataDa.1 Da.10 Checking the positioning dataItems Memo Checking the block start data Setting items for block start dataChecking the condition data Setting items for condition dataMonitoring the positioning system operation history Types and roles of monitor dataMonitoring the system Monitoring the speed Monitoring the axis operation stateMonitoring the position Monitoring the state Memo Controlling the system data Setting and resetting the setting dataTypes and roles of control data Controlling the operation Controlling the operationControlling operation per step Controlling the speedMaking settings related to operation Memo List of parameters 5.2.1 Basic parameters Pr.1 Unit settingRotating body 360 degrees/rotation Table, conveyorAssuming that the unit mm is selected with Pr.2 to Pr.4 Movement amount per pulsePr.2 No. of pulses per rotation Ap 6000 100 6000CW/CCW mode PULSE/SIGN modePr.5 Pulse output mode Pr.5Pr.6 Rotation direction setting Phase/B phase modePositive logic Negative logic For multiple of 1 setting For multiple of 4 settingPr.6 WhenPr.7 Bias speed at start Basic parametersSpeed limit value Pr.8Pr.8 Speed limit value Setting value Value set with peripheral device unitPr.9 Acceleration time Pr.10 Deceleration time Pulse To 200000 pulse/s To 1000000 pulse/s Select typePr.11 Backlash compensation amount Detailed parametersPr.13 Software stroke limit lower limit value Pr.12 Software stroke limit upper limit valuePr.16 Command in-position width Pr.15 Software stroke limit valid/invalid setting300 176 326 476 Torque limit setting value Pr.14 Software stroke limit selectionPr.18 Code on signal output timing Pr.17 Torque limit setting valueStop signal External Front-loading speed switching Speed switching mode ModeCommand Negative Input signal logic selection Near-point Positive SignalFor standard switching Pr.19 Speed switching modeFor front-loading switching When composite speed is designatedPr.21 Current feed value during speed control Specify whether you wish to enable or disable the updatePr.24 Manual pulse generator input selection Pr.150 Speed-position function selectionMemo Pr.28 Deceleration time 1 to Pr.30 Pr.25 Acceleration time 1 to Pr.27Pr.32 JOG operation acceleration time selection Pr.31 JOG speed limit valuePr.33 JOG operation deceleration time selection Deceleration time Deceleration time 1. Deceleration timePattern acceleration/deceleration Pr.34 Acceleration/deceleration process selectionAutomatic trapezoid acceleration/deceleration Pr.35 S-pattern ratio Acceleration starts following Deceleration starts following Pr.36 Sudden stop deceleration timeEration time Actual sudden stop Deceleration timeMELSEC-Q Positioning complete signal output time Pr.40 Positioning complete signal output timePath with spiral interpolation Error Pr.41 Allowable circular interpolation error widthWith calculation Start point address Center point addressExternal command enable Pr.42 External command function selectionTo enable the external command signal, set the to Memo Pr.43 OPR method OPR basic parametersPr.46 OPR speed Pr.47 Creep speed Positive direction address Pr.44 OPR direction Pr.1 Setting valuePr.44 Degree To 359.99999 degree To 35999999 ⋅ 10-5degree PulsePr.46 OPR speed Pr.45 OP addressSet a speed equal to or faster than the bias speed at start Pr.47 Creep speedOPR speed Pr.47 Creep speed Pr.7 Bias speed at start Pulse To 1000000 pulse/sPr.48 OPR retry Memo OPR detailed parameters When stopper method 1 is set forPr.49 OPR dwell time OPR dwell time valuePr.52 OPR deceleration time selection Pr.51 OPR acceleration time selectionUse the value set Acceleration timePr.53 OP shift amount Pr.54 OPR torque limit value Pr.55 Deviation counter clear signal output timePr.56 Speed designation during OP shift Pr.57 Dwell time during OPR retryList of positioning data Before explaining the positioning data setting items599 600 2-axis interpolation only Operation patternAxis to be interpolated Da.3 Acceleration time No Da.1 Operation patternDa.2 Control system Da.4 Deceleration time No Absolute ABS system, current value changingDa.5 Axis to be interpolated Da.6 Positioning address/movement amountDa.2 Position-speed switching control Speed-position switching controlDa.2 Setting value When Pr.1 Unit Setting is pulseWhen Pr.1 Unit Setting is inch Memo End point address Address set with Da.6 Da.7 Arc addressDa.7 Arc When Pr.1 Unit Setting is mm Da.8 Command speed Da.2 Setting value Setting itemRepetition count Value set with peripheral Value set with sequence Da.2Da.1 Da.9 Dwell time/JUMP designation positioning data NoMemo Start block List of block start dataBlock Da.11 Da.14 Pages that follow explain the block start data setting itemsBlock Axis Settings Axis7000 Axis 7001 AxisShape Device EndContinue 26000 27000 28000 29000 Shape Positioning data NoDa.11 Shape How to start the positioning data set Start data NoDa.12 Start data No Da.13 Special start instructionDa.14 Parameter Special start instruction Setting value Setting detailsSet the value as required for Special start instructionBlock List of condition dataDa.15 Da.19 Pages that follow explain the condition data setting itemsData Used for Positioning Control Remark Condition target Identifier Parameter Setting value DefaultOperator 03H Condition operatorDa.17 Address Da.15 Condition targetDa.16 Condition operator Da.19 Parameter Da.18 ParameterSet the parameters as required for Condition operatorList of monitor data 5.6.1 System monitor data When not in test modeWhen in test mode Not in test mode Test mode Reading the monitor value Default valueMonitoring is carried out with a decimal 1200History Up to 16 records can be stored Storage item Storage detailsStart Hour Start Minute SecondStorage buffer memory address common to axes 1 to 0000H0000 Storage details Reading the monitor value Can be storedJudgment Starting history Up to1292 Stores an axis error No Error Encountered an errorAxis error Stores the time at which an Occurrence Axis error was detected0000 1357Error reset operation is Accesses to flash When the number of writeAxis in which Encountered a warning1422 1424 1425 Axis monitor data Monitoring is carried out with a hexadecimal Axis 1 Axis 2 Axis 3 Axis800 900 1000 1100 0000 HAxis warning No When Command speed set by the current positioning dataStores 0 under the speed control Set by the positioning data used one step earlier810 910 1010 811 911 1011 Default807 907 1007 1107 808 908 1008 1108 809 909 1009 1109 Speed-position switching Monitoring is carried out with a hexadecimal 0000H 816 916 1016812 912 1012 1112 0000H 813 913 1013 1113 814 914 1014 1114At other times Stores For a positioning operation Target valueAddress/movement amount 818 918 1018 819 919 1019 Default Storage buffer Memory address Value0000 H 817 917 1017 Torque limit setting value is stored Is stored Is stored when machine OPR startsMachine OPR completion is stored Movement amount after300 826 926 1026 Speed change processing Speed limit flagFlag Speed limit value due to a speed change or Pr.8828 928 1028 1128 827 927 1027 1127829 929 1029 1129 830 930 1030 1130Last executed positioning Positioning data No. beingExecuted last time Md.48 Deceleration start flag0000 H 833 933 1033 832 932 1032 1132835 935 1035 1135 837 937 1037 1137Buffer memory to the flash ROM List of control data 5.7.1 System control dataPositioning data No to No Block start data No toSetting Value Setting value KRestart command Stopped, set 1 Setting item Setting details Set the positioning start NoCode OFF request M code on signal turns OFF Axis control dataSetting Setting K valueInch Degree Item to specify a new feed value2147483648 +21474836471505 1605 1705 1805 10 n1506 1507 1606 1607 1706 1707 1806 1807 Conversion into an integer valueNew acceleration time value Setting range unit Setting item Setting detailsSetting range unit To 8388608 ms Speed change Enable/disable selection1512 1612 1712 Set with a decimal 1508 1608 1708 1808 1509 1609 1709 18091510 1610 1710 1810 1511 1611 1711 1811 Set with a decimal Inch Degree Pulse Setting range1514 1614 1714 1814 100 1513 1613 17131515 1615 1715 1815 1516 1616 1716⋅ 10-1µm ⋅ 10-5inch 1518 1618 1718 1818 1517 1617 17171519 1619 1719 1819 1520 1620 1720Set a value within the allowable range Torque limit setting valueSpecify a new torque limit stored value 1522 1622 1722 1822 1523 1623 1723 1823 1521 1621 1721 18211524 1624 1724 1525 1625 17252147483647 Speed-position switching control INC modeFor that, use this data item to specify a new speed Inch Degree Pulse Pr.1 ⋅ 10-1µm1527 1627 1727 1827 1526 1626 1726 18261528 1628 1728 1828 1530 1630 1730 1830Target position change value Position-speed switchingNew address New speed1534 1634 1734 1834 1532 1632 17321535 1635 1735 1835 1536 1636 1736 1836Stepping should be performed 1541 1641 1741 1841 1540 1640 1740 1840 Set with a decimal1542 1642 1742 1842 1543 1643 1743 1843 Set with a decimal 1544 1644 1744 1844Cd.39 Teaching positioning data No When degree is selected as the unit1547 1647 1747 1847 1546 1646 17461548 1648 1748 1848 1549 1649 1749 1849Memo Sequence Program Used for Positioning Control Reading/writing the data Precautions for creating programRestrictions to speed change execution interval Process during overrunControl unit System configurationCommunication with QD75 Program, the unit of 0 mm is set for the basic parameterX0C List of devices used Forward run JOG/inching command Code OFF command Commanding M code OFFReverse run JOG/inching command Command Time change X35M10 Manual pulse generator operation Enable command Operation enableRequesting acceleration/deceleration StorageData resisters and timers Acceleration time setting Value High-order 16 bits Acceleration time setting Low-order 16 bitsDeceleration time setting Low-order 16 bits EnablePulse output mode Rotation direction setting Pulse output modeCommand speed Rotation Unit magnificationCreating a program General configuration of programPositioning control operation program Refer to Section From previous Positioning program examples MELSEC-Q Setting of special start instruction to normal start Position-speed switching operation positioning data No No M code OFF program Not required when M code is not used No Manual pulse generator operation program No Torque change program ABS data setting and ABRST1 instruction execution No Flash ROM write program Data requiring setting External command function valid setting programTime chart for OPR OFF request This program forcibly turns OFF the OPR request flagPositioning start point No Start details setting programProcedures for setting the starting details Used to set a new value when speed is changed Position-speed switching control speed changeTo validate position-speed switching signal, this Cd.25Buffer memory 1500 Start programStarting conditions Operation when starting Starting by inputting positioning start signal9001 Starting time chartX10 OFF X8 OFF 9002 Time chart for starting fast OPRTime chart for starting major positioning control Time chart for starting position-speed switching control Machine OPR operation timing and process time Follows Position control operation timing and process timeSetting details Buffer memory address Value Axis Starting by inputting external command signalSet to 1 Validate external command 1505 1605 1705 RestrictionsOperation during continuous operation interruption Continuous operation interrupt programRestrictions Cd.18Set the following data to interrupt continuous operation Control data requiring settingsRestart program Stop with stop commandRestart operation Cd.3Axis operation status is 1 Stopped Signal state Control data requiring settingStarting conditions Set the following data to execute restart14 Time chart for restarting Time chart for restartingStop process Stop programPr.36 Types of stop processesPr.30 Pr.10 Pr.28 Pr.29 Sudden Stop cause Sudden stop deceleration process Order of priority for stop processMemory Configuration and Data Process Area configuration Memory QD75 is configured of the following two memoriesDetails of areas QD75 Data is backed up User accesses HereBuffer memory area configuration Power supply ON/memo area PLC CPU reset From command To commandPLC Ready signal Y0 OFF on Data transmission processAccessing with from command from PLC CPU Transmitting data with to command from PLC CPUPr.8 Pr.10 Pr.25 Pr.42 Pr.1 Pr.7 Pr.11 Pr.24 Pr.43 Pr.57 Pr.150Memo area Flash ROM write Flash ROM request Write Flash ROM request WriteCd.1 Flash ROM writeFlash ROM request writing QD75 read, monitor Writing data from peripheral device to buffer memory Reading data from buffer memory to peripheral deviceCompletion Ex. Setting the positioning dataFollowing methods can be used to set the positioning data 12- 1 to 12 11- 1 to 11Memo OPR Control Outline of OPR control 8.1.1 Two types of OPR control OPR sub functions When an OPR is not requiredOPR from peripheral devices Restricted, Combination not possibleMachine OPR operation Machine OPR Outline of the machine OPR operation ImportantOP address is a fixed value set by the user Pr.45Machine OPR method OPR method 1 Near-point dog method Operation chartMachine OPR is started Pr.51Pr.48 Precautions during operationPr.44 Pr.46 OPR method 2 Stopper methodPr.49 Pr.55Set a value OPR speed, thus causing an errorAlways limit the servomotor torque after Md.31 Status b4 Torque limit Near-point dog OFF Machine OPR start Pr OPR speed Pr Creep speed Stops at stopper Zero signalOPR method 3 Stopper method Status b3 OPR complete flag Zero signal Near-point dog OFF Machine OPR startOPR speed Pr Creep speed Md.31 Status b4 Deviation counter clear output Machine moves at OPR method 4 Stopper methodOPR direction. Torque Pr.47 Pr.44Standing by OP address OPR direction. It then moves at OPR method 5 Count method1Pr.46 OPR speed toPr.50 Machine OPR is started OPR method 6 Count methodPr.44 OPR direction. It then moves at Pr.46 OPR speed when Direction designatedSetting for the movement amount after near- point dog on Fast OPR operation Fast OPR Outline of the fast OPR operationOperating restrictions Operation timing and processing time of fast OPRMemo Control unit degree handling Major Positioning ControlOutline of major positioning controls Nonexecutable control system. When this instruction is Speed-position switching control Speed/positionReverse run Reverse run Position control Position/speedMajor positioning control from peripheral devices Data required for major positioning controlMajor positioning control sub functions Operation patterns of major positioning controls XC, XD, XE, XF Independent positioning control Positioning completeX14, X15, X16 Dwell time Time Start complete signal X10, X11, X12, X13 OFFContinuous positioning control Pr.19 Continuous path controlDeceleration stop conditions during continuous path control Interpola Tion axis Forward run command Reverse run commandSpeed 3000 2000 1000 Speed handlingX14, X15, X16, X17 OFF Speed switching Refer to Pr.19 Speed switching modeX14, X15, X16 Start complete signal X10, X11, X12, X13 OFF Busy signalMELSEC-Q Incremental system Designating the positioning addressAbsolute system Values showing the current value Confirming the current valueMd.21 Machine feed value Value is changed to a new valueDa.6 Monitoring the current valueBuffer memory addresses Axis Md.20 Current feed valueSetting to validate software stroke limit Software stroke limit valid/invalid settingSetting to invalidate software stroke limit Control unit degree handlingMoved from 315 to Moved from 45 to UsingCd.40 Incremental system When the software stroke limit is validMeaning of interpolation control Interpolation controlAxis linear interpolation control, 4-axis fixed-feed Control, 4-axis speed control AxisDeceleration time No Data Setting the positioning data during interpolation controlAxis to be Interpolated Positioning address Forward run speed 2, 3, Movement amountInterpolation control continuous positioning Starting the interpolation controlSpeed during interpolation control Pr.20Axis operation status during interpolation control Limits to interpolation controlSpeed limit Interpolation will be storedPositioning data setting items Interpolation Axis, 4-axis SwitchingPosition control Speed control Speed PositionJump instruction Arc address Command speedDa.9 Dwell time No. at Jump2 1-axis linear control Positioning data setting exampleAxis linear control ABS linear 1-axis linear controlAxis linear control INC linear Axis linear interpolation control ABS linear 3 2-axis linear interpolation control2-axis linear interpolation control Positioning address/movement amountSignal Da.10 Code Axis Setting item Reference Axis setting ExampleData will not be executed Da.2 Control system Set absolute system 2-axis linear interpolation controlStart point address Axis Current stop position Axis linear interpolation control INC linearSet this when other sub operation commands are issued Da.8 Command speedDa.6 movement amount Positioning addressForward direction Axis 4 3-axis linear interpolation control3-axis linear interpolation control Output of the positioning complete signal Setting not required setting value will bePositioning data will not be executed At decelerationMajor Positioning Control Points Start point address X1, Y1, Z1 Movement amount Reverse directionStop address after the positioning control Axis 5000 6000Deceleration time Pr.10 Da.4 Set incremental system 3-axis linearMajor Positioning Control Points 5 4-axis linear interpolation control Code Setting details Axis Arc address Command speedPr.1 Unit setting Operation pattern PositioningAxis linear interpolation control INC linear 500ms Da.10 Setting not required setting value will be ignored1-axis fixed-feed control 6 1-axis fixed-feed controlSet 1-axis fixed-feed control Da.3 Acceleration time 2-axis fixed-feed control 7 2-axis fixed-feed control interpolationSet 2-axis fixed-feed control Speed may exceedPr.20 Interpolation Mm/min Speed designation method Set the time the machine dwells after the positioning stop3-axis fixed-feed control 8 3-axis fixed-feed control interpolationDesignated movement amount Restrictions 5000.0 6000.0 Set 3-axis fixed-feed control4-axis fixed-feed control 9 4-axis fixed-feed control interpolationInterpolated Da.6 Movement amount Axis Da.7 Arc address Da.8 Command speedAxis side speed may exceed 2-axis circular interpolation control Unit setting When the units set 3000.0 ∝ Pr.1 Setting is set to mm If the self-axis is set, an error will occurSet the speed when moving to the end point address Sub point designationMovement amount Restrictions With sub point designation Pr.1 Unit Setting is set to mmPr.25 Acceleration time 1 as Acceleration time at start Speed Pr.20 Interpolation speed designationCounterclockwise Can be controlledClockwise Pr.41 Circular interpolation error compensationPositioning address/movement Refer to Forward direction Arc addressRadius Reverse direction Arc address Reverse directionRestrictions Axis Arc address Command speed Da.9 Dwell time Da.10 M code Positioning data setting examplesCenter point designation. Select clockwise or Counterclockwise according to the controlMovement amount = Restrictions With center point designation. Select clockwise or Unit setting is set to mmINC circular 8000.0 ∝12 1-axis speed control Pr.18 Current feed value during 1-axis speed controlSet Positioning complete Da.10 Code Code on signal output Axis 1 Positioning data No Setting itemTiming setting only possible in the with mode Control Da.2 Control systemMd.31 Status b0 13 2-axis speed controlCurrent feed value during 2-axis speed control Command speed ExamplesSetting item Pr.8 Speed limit value Set 2-axis speed control Axis Da.8 Command speed Da.9 Dwell timeMm/min Setting not required setting value will be ignored 11 3-axis speed control operation timing 14 3-axis speed controlRestrictions Set Positioning complete Current feed value during 3-axis speed control4000.00mm/min 5000.00mm/min 6000.00mm/min Value Command Axis 1 setting Axis 2 setting Axis 3 settingSpeed limit 8000.00mm/min 6000.00mm/min 4000.00mm/min SpeedSetting other than Positioning complete is Da.8 Command speed Da.9 Dwell time Da.10 M code AxisSet the speed to be commanded Output timing setting only possible4-axis speed control 15 4-axis speed control12 4-axis speed control operation timing Current feed value during 4-axis speed control Setting Speed limit 4000.00mm 5000.00mm 6000.00mm 8000.00mm Axis Setting itemValue Min Command 8000.00mm 6000.00mm 4000.00mm 1500.00mm Speed MinSet this when other sub Setting other than PositioningCode on signal output timing Setting only possibleSwitching over from speed control to position control Speed-position switching control INC modeSpeed-position switching control INC mode Setting item Setting details Buffer memory address ValueMd Status b0 MELSEC-Q Follows parameters Md.20 Current feed value Speed control setting Switching time from speed control to position controlFollowing table shows Current feed valueCd.23 Speed-position switching signal settingChanging the position control movement amount Pr.21 value Status b1 of the axis monitor areaSet speed-position switching control by forward run Position switching control INC modeSpeed/position Acceleration time No Pr.25Unit setting Speed-position switching control ABS modeX14,X15,X16,X17 Cd Speed-position Switching enable flag Speed control flagUnit setting of 2 degree Pulse Current feed value Speed control setting is other thanPr.21 Md.20 Speed-position switching signal setting Speed-position switching signal Added Axis Movement amount Arc address Position switching control ABS modeSwitching over from position control to speed control 18 Position-speed switching control operation timing External position-speed switching signal Position control carried out until position-speed switchingSignal turns on Switching time from position control to speed control Current feed value during position-speed switching controlCurrent feed value during speed Status b5 turns onV2 becomes the speed control command speed Position-speed switching signal settingChanging the speed control command speed Speed limit value if a new speed exceeds Status b5 of the axis monitor areaUnit setting is Set position-speed switching controlSetting value will be ignored Da.1 PositioningCurrent value changing Changing to a new current value using the positioning dataCurrent feed value is changed to the value set Md.21Setting is set to mm Axis to be Setting not required Setting value isArc address Setting not required Setting value is Ignored Command Setting not required Setting value is Speed IgnoredCd.9 Current value changing procedureCurrent value changing, setting 9003 Following shows a start time chart Setting method for the current value changing functionPLC CPU Operation NOP instructionJump instruction Code Unconditional Jump Condition data No Set the Jump instructionAcceleration time No Simultaneous start condition data cannot be setSet the Loop LoopLoop to Lend loop is repeated by set repeat cycles Set the Lend LendIgnore the Lend before the Loop is executed 10.3.3 10.3.210.3.4 10.3.5High-level positioning control from peripheral devices Outline of high-level positioning controlHigh-level positioning control sub functions Start data set in the next point Data required for high-level positioning controlSpecial start Da.12 Da.13 DesignateBlock start data and condition data configuration 7001 7004 Positioning start No. in Step High-level positioning control execution procedureDa.12 Start data No Da.13 Condition Next start Da.11 EndNo. Da.14 ParameterBlock start normal start Setting examples Block start data setting examplePositioning data setting example Block start control example Control examplesParameter is carried out for the positioning data set Condition startAxis 1 block Da.11 Da.12 Da.14 Wait startA simultaneous start, the positioning data set Simultaneous startDa.13 Axis 1 block Da.11 Da.12 Da.14 3rd point EndCondition data Nos. have been set Da.14 Repeated start for loopParameter of the block start data in which For loop is set Repeated start for condition 6th point Restrictions when using the Next start7th point 8th pointControl type High-level positioning control Condition data is set in the following casesWait Repeated start03H Buffer memory 01H =P1 Word 02H Memory P1 numeric value Set only when Da.16 Address04H Buffer memory Words 05H P1≤QD75 buffer memory Address 30000 30099 Setting the device ON/OFF as a condition Condition data setting examplesFollowing shows setting examples for condition data Condition Device X0 =QD75 Ready is OFFControl details Multiple axes simultaneous start control procedureMultiple axes simultaneous start control Setting examples Points QD75 Buffer memory Drive unit Input/output signal Y107000 1500 1501Start conditions Control data that require settingStart time chart Start time chartPositioning data setting example Example Set the block start data beforehand Creating the programM104 Y10 X10 To H0 K1500 K700011.2.5 Manual ControlInching operation JOG operationManual control sub functions Manual pulse generator operationCarrying out manual control from peripheral devices Monitoring manual controlJOG operation JOG operation Outline of JOG operation ImportantCd.16 Errors during operationCd.17 JOG operation timing and processing times JOG operation timing and processing timeJOG operation is carried out by the following procedure JOG operation execution procedureSetting the required parameters for JOG operation Acceleration time 2 Unit pulse Acceleration time 1 Unit pulse 1000Acceleration time 3 Unit pulse Deceleration time 1 Unit pulseJOG speed is set to 100.00mm/min in the example shown Required control data settingCreating start programs for JOG operation JOG operation start time chart Creating the program JOG operation example When the stop signal is turned on during JOG operationY9, YB, YD, YF Busy signalXC, XD, XE, XF OFFForward run JOG operation execution Test mode Signal Y8, YA, YC, YEForward run JOG start signal OFF Y8, YA, YC, YE Forward run JOG operation Forward run JOG startY4, Y5, Y6, Y7 100ms Rise of JOG start signal is ignored Forward run JOG operation Forward run JOG start signalInching operation Inching operation Outline of inching operation ImportantLimit signal Depending on Inching operation timing and processing timesInching operation is carried out by the following procedure Inching operation execution procedureSetting item Setting requirement Factory-set initial value Setting the required parameters for inching operationPr.1 Pr.2 Pulse output to the driveInching Creating a program to enable/disable the inching operation14 Inching operation start time chart Creating the program Inching operation example When stop signal is turned on during inching operation16 Operation when JOG start signal is turned on in test mode Manual pulse generator operation X10, X11, X12 Manual pulse generator operation enabledCreate the sequence program so that Cd.21Operation possible Operation not possible Upper/lower Restricted items64 to 28.4 to 57.6 Manual pulse generator operation timing and processing timeFor example, when Position control by manual pulse generator operationSpeed control by manual pulse generation operation Manual pulse generator operation execution procedure Manual pulse generator input selection Torque limit setting value Unit % 300Input signal logic selection Cd.20 Generator 1 pulse Magnification Generator operation when finished withManual pulse Set the manual pulse generator 1 pulse input Start complete signal X10 OFF Busy signal Forward run Reverse run Pulse input Phase PLC Ready signalNo.13 Manual pulse generator operation program Memo 12.2.1 12.1.112.2.2 12.3.1It cannot be invalidated with parameters Outline of sub functionsFollowing table shows the types of sub functions available Timing known Trigger for the sub workOPR retry function Sub functions specifically for machine OPRMovement starts Direction opposite to the Pr.44 OPR directionOPR direction is set to 0 Positive OPR direction, aPr OPR direction Stop by limit Machine OPR Setting the dwell time during an OPR retrySetting the OPR retry function Precaution during controlSetting item Setting details Factory-set Value Dwell time during OPR retryOP shift operation OP shift functionOPR speed or Setting range for the OP shift amountMovement speed during OP shift Status b4 Precautions during controlSetting the OP shift function Backlash compensation function Functions for compensating the controlCurrent feed value or Setting the backlash compensation functionBacklash compensation, which includes the movement amount 255Pr.2 Electronic gear functionDefinition Error compensation methodProcedure No. of pulses per rotation Ap Set the post-compensationActual speed Relation between the movement amount per pulse and speedRemark Positioning data No Positioning data No Near pass functionDa Positioning address Path of positioning data No.3 Axis 2 output speed Axis 1 output speedExample Near pass Allowable circular interpolation error widthSpeed limit function Functions to limit the controlIf any axis exceeds Setting the speed limit function200000 JOG speed JOG speed limitNew torque value is set to Torque limit functionPr.17 When limiting the torque atTorque limit setting value, confirm That Torque limit stored value Setting the torque limit functionPr.13 Software stroke limit functionWorkpiece moveable range Software stroke limit lower limitCurrent feed value and range limit check When machine feed value is setPr.14 Md Current feed value Md Machine feed valueSoftware stroke limit check details Software stroke limit upper Limit value Precautions during software stroke limit checkPr.12 No.10 P11 No.11 No.12 No.13 No.14 P01Invalidating the software stroke limit Setting the software stroke limit functionFor manual operation, set 0 software stroke limit invalid Software strokeSetting the software stroke limit Setting when the control unit is degreeCurrent value address 315º19 Hardware stroke limit function operation Hardware stroke limit functionWhen the hardware stroke limit function is not used Wiring the hardware stroke limitInput signal logic selection is set to the initial value Input signal logic selection is the initial valueSpeed change function Functions to change the control detailsFollowing drawing shows the operation during a speed change Speed changes to Operation duringOr later Function version Restarting speed Da.8 Command speedCd.14 Speed limit value when the value set Status b10, and enableNew speed value is equal to or larger than Positioning operation Speed change 0 flagFollowing shows the speed change time chart Setting the speed change function from the PLC CPUCd.14 New speed value 2000 Set the new speed Speed change Cd.15 Set 1 Change the speedNo.14 Speed change program Pr.42 Set 1 External speed change request Cd.8 Set 1 Validate the external commandValid Cd.14 New speed valueWrite 1000000 to D108 and D109 Input the external command signalK1514 D108 K62Feedrate becomes a value of 1 or less. When Override functionCd.13 Md.22Positioning Cd.13 Operation speed Setting the override functionMELSEC-Q Acceleration/deceleration time change function For an acceleration/deceleration time change enable settingPr.9 Pr.10 Pr.25 Pr.30 Cd.10 Cd.11When 0 is set in Cd.10 New acceleration time value New acceleration Setting the acceleration/deceleration time change functionCd.10 Set the new acceleration time Time value New decelerationNo.16 Acceleration/deceleration time change program Example31 Torque change operation Torque change functionIf a value besides 0 is set Setting the torque change function start signalQD75 Operation Panel Module Absolute position restoration functionServomotor with absolute position detector PLC system Battery Servomotor Pulse/rev cumulative rotation QD75 CommandOutline of absolute position detection data communication PLC system Pulse train Servo amplifierInstruction Absolute position signal transmission procedureDedicated ABS transmission mode terminal. While this is turned on Signal name Abbreviation Pin No Function and applicationThis is turned on when ABS data is requested in the ABS Transmission modeCondition 1. Number of output pulses Controlling instructionsCondition 2. Positioning address Unit ∝ mExample Concept for the unit of mm, inch or pulse26843545.6 26843545.5 Unusable range Absolute position Detection systemUsable range in absolute Concept for the unit of degree Step function Other functionsRelation between the step function and various controls Step operation not possibleDeceleration unit step Step modeData No. unit step Step start informationSet the step mode before starting the positioning data Using the step operationWrite 1 restart to Turn OFF the step valid flag, and quit the step functionY10, Y11, Y12, Y13 Busy signal Cd Step valid flag Positioning start signalXC, XD, XE, XF Positioning complete signal Positioning start signal RYn+10, RYn+11Set 0 Deceleration unit step or 1 Data No Cd.34 Step mode Step function settingsUnit step Cd.35 Step valid flag Set 1 Carry out step operationFollowing drawing shows the skip function operation Y10, Y11, Y12, Y13 BUSYsignalSkip function Setting the skip function from the PLC CPU Cd.8 Set 1 Validate external command Setting the skip function using an external command signalPr.42 Set 3 Skip request K62 K3With mode Code on signal output timingCode output function Md.25Code OFF request After modePoint Reading M codes Setting the M code output functionM code No Code set Pr.18Addresses for which teaching is possible Teaching functionControl details Teaching timing Following control data is used in teaching Data used in teachingSelection Written to Arc address Designates the data to be taught TeachingYES Teaching procedureMELSEC-Q Motion path Teaching program example Setting conditionsProgram example Example Target positionPoint Details of control When the direction of the operation is changedTarget position change function Precautions during operation Set 1 Carry out speed change Following shows the time chart for target position changeNo.22 Target position change program Command in-position function Execution of the command in-position Command in-position width and command in-position flagPr.16 Width checkConfirming the command in-position flag Setting the command in-position functionCommand Turn on the command in-position flag, and set Pr.16 Remaining distance to the stop position of the positionAcceleration/deceleration processing function Velocity Pattern acceleration/deceleration processing methodSpeed change request Speed change deceleration Set the acceleration/deceleration curve when 1 is setPattern acceleration/deceleration processing Controls Pre-reading start functionCutter Cutter shaft Feed shaft Stock 49 System example using pre-reading start functionFeed shaft Start Program examples MELSEC-Q Start made with positioning data No. specified Deceleration start flag functionStart data No Block start Da.11 Da.12Data Shape Precautions during control Checking of deceleration start flag Deceleration start flag function setting methodMonitor item Storage details Set whether the deceleration start flag functionDeceleration curve re-processing Stop command processing for deceleration stop functionDeceleration curve continuation ControlPrecautions for control Setting method Common Functions Outline of common functions Parameter initialization means Parameter initialization functionParameter Parameter initialization methodParameter Cd.2 Set 1 parameter initialization request 1901 Initialization requestMd.19 Execution data backup functionExecution data backup written to flash ROM means Flash Execution data backup methodParameter setting details External I/O signal logic switching functionPrecautions on parameter setting Shown in the following tableExternal I/O signal monitor function 14.4 14.314.5 14.6Interlock during dedicated instruction is executed List of dedicated instructionsSetting data Functions Control dataPoints OutputProcessing processing Abrst instruction Execution completionPrecautions ErrorsProgram examples Dedicated Instructions PSTRT1, PSTRT2, PSTRT3, PSTRT4 Fast OPR 9002 Current value changing 9003 Machine OPR 90017000 to User 9000 toComplete state display OFF Sequence programPstrt instruction Execution completion Program examples Dedicated Instructions TEACH1, TEACH2, TEACH3, TEACH4 Positioning data No. for which teaching is carried out User Teaching data Current feed value is written is setCurrent feed value is written to positioning address Teach instruction Execution completion Program example Other than Device Setting data Setting sidePfwrt Pfwrt instruction Execution completion Instruction symbolSequence program Processing Precautions Program example Instruction symbol Execution condition Device Setting data Setting range Setting sideOther than 0 Abnormal completion error code PinitPinit instruction Execution completion Initialized setting data ParametersPositioning data No to No Block start data No to Program example 15.4 15.3Types of errors Error and warning details ErrorsTypes of warnings Error storageAxis error No Confirming the error and warning definitions Resetting errors and warningsInvalid operations Status for axis status storageMemo List of errors Check whether the stop commands output After making an axis error reset refer to 3 in SectionSignals/external inputs to QD75 are turned on or OFF. Turn OFF the on commandsDwell time fault Near-point dog signal is turnedOP detection timing Detailed parameter 2 Sudden stop OPR speed by the stopper method Count method 1Adjust the near-point dog position so that Lower the OPR speed Increase the dog signal input timeReview the wiring. Refer to Section Bring the JOG speed into the setting rangeWhen multiple axes are started Position switching controlTo 600, 7000 to 7004, and 9001 to 9004 Current speed is set for speed60H, 70H, 80H, 90H, A0H Refer to .5 Da.16B0H, C0H, D0H, E0H Axis 1 start data No 1640 1740 1840At start The system will not operate Where the control unit is set toOperation status at error occurrence When software stroke limits are Valid Setting with sequence program2147483648 to When software stroke limits are Invalid Correct the circular interpolation error allowable limitValue range Control falls outsideControl unit is set to degree Control system sets an Operation pattern sets a new Not possiblePosition switching control, and position-speed Stroke limit using the manual control1506 1606 1706 1806 At start Bring the current feed value into the softwareInterpolation axis Operation of the interpolation axis Axis linear interpolation control ErrorUnit group Units are different at the parameter Sudden stop selection Axis not present Stop groupTo 2000000000 mm/min or others Refer to .3 Da.8 Correct the positioning data or change the parameterProhibited area Either of the following applies Sub point setting End point = sub point ErrorDesignated Start point = sub point Are in line with each otherCorrect the positioning address. Refer to .2.16, 9.2.17 Axis Same as error codes 515 toCorrect the control system or parameter. Refer to .1.6 Positioning start is carried out 537 536 When an M code on signal X4 to StartX7 is turned on Signal. Then start the system After turning OFF the M code on signal, startCorrect the instruction code of the special start data Refer to .4 Da.13Hold error Output at error stop, the setting for Direction in unit Set outside the setting rangeSetting deceleration 9001 to Stop/sudden stop Error Executed with the teaching data Stop selectionWithin the setting range Set the ABS setting direction in the unit of degreeSet 0 when the software stroke limits are valid Output at error stopRange Outside the setting range Outside unit Outside unit settingError Setting range Rotation direction Outside the setting range RangeSet the value converted into the pulse number using PLC Ready signal Y0 from OFF to onBring the setting into the setting range Set the bias speed to not more than the speed limitSetting value Setting range Code on timing Error Error name Operation status at errorMode error Speed changeoverSpeed-position switching control ABS mode should Mm inch pulse Bring the setting into the setting rangeTurn the PLC Ready signal Y0 from OFF to on Degree 0 to Value is smaller than the upper limit valueCircular interpolation Error width Detailed parameter Setting errorAxis 1 Axis 2 Axis 3 Axis 194 344 494 195 345 495 196 346 496 PLC Ready signal Y0 from OFF to on 197 347 497Bring the setting into the speed limit value or below Setting range OP address setting Set range of the OPR basic OPR direction errorOPR speed error Setting range Set range of the OPR basic Creep speed errorSet the speed to the bias speed at start or higher Axis 1 Axis 2 Axis 3 Axis 221 371 521225 375 525 226 376 526List of warnings Carry out the teaching request when the axis is not Do not issue the restart command when the axisSet a value within the setting range Deceleration with the JOG start signal OFFLimit value when the speed is When input magnification is set atTermination setting Command functionWith a stop command, during stoppage, or during Magnification to within the setting rangeDo not turn on the speed-position switching signal Give a request at the position where there is anClassification Warning Outside command Command speed exceedsFollowing cases Set the teaching data selection set value to withinDuring deceleration stop. An operating pattern Continuous path control is usedLED display functions Appendix 4.2 Connection example of QD75D MR-J2/J2S- a Appendix 4.1 Connection example of QD75D MR-HAppendix 4.3 Connection example of QD75D MR-C Appendix 8.1 Connection example of QD75D ∑ seriesAdditional devices Function comparisonAdditional buffer memory Memo MELSEC-Q MELSEC-Q Appendix 2.2 Parameter setting value entry table 20000 1000 2147483647 2147483648 300 Initial value Axis RemarksGenerator input Positive Command Deviation Unused Logic Setting Upper limit External B7, b9 Unused Each bit valueInput selection Phase/B phase multiple PULSE/SIGN mode Interpolation error widthInitial value Axis Remarks 1000 20000 300 Setting for the movement amount Creep speed Do not retry OPR with upper/lower limit switchDeviation counter clear signal To 65535ms OPR directionInitial value Axis Remarks 300 Arc Control AcceleraDwell Code Pattern System Tion time Interpola Address Time Ted Movement Amount2005 2006 2007 2008 2009 20022012 2015 2016 2017 2018 2019Posi Command Positioning Arc data 4002 4004 4005 4006 4007 4008 4009 202 2014012 4014 4015 4016 4017 4018 4019 203 4022 4024 4025 4026 4027 4028 4029 2045012 5014 5015 5016 5017 5018 5019 303 5002 5004 5005 5006 5007 5008 5009 3025022 5024 5025 5026 5027 5028 5029 304 5032 5034 5035 5036 5037 5038 5039 3056002 6004 6005 6006 6007 6008 6009 402 4016012 6014 6015 6016 6017 6018 6019 403 6022 6024 6025 6026 6027 6028 6029 4047012 7014 7015 7016 7017 7018 7019 503 7002 7004 7005 7006 7007 7008 7009 5027022 7024 7025 7026 7027 7028 7029 504 7032 7034 7035 7036 7037 7038 7039 5058012 8014 8015 8016 8017 8018 8019 8002 8004 8005 8006 8007 8008 80098022 8024 8025 8026 8027 8028 8029 8032 8034 8035 8036 8037 8038 80399002 9004 9005 9006 9007 9008 9009 102 1019012 9014 9015 9016 9017 9018 9019 103 9022 9024 9025 9026 9027 9028 9029 104MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MELSEC-Q MR-H TE2 QD75D CN1 Pulse F+ Pulse R+ Clear Clear COM MR-HDP01 Pulser B DOG SON Pulser A+ B19 Generator 2m max+24VIN 24GStart, error, warning Error displayModel QD75P1 QD75P2 QD75P4 A1SD71S2 No. of control axes No. of positioning data items214748364.8 to Controls Comparisons of performance specificationsPositioning systems Near pass Error display Error LED Ation time Setting rangeHistory data storage Start, error, warning Command pulse output systemFunction comparisons QD75, errors for the software stroke upper limit are Start history storage during errorIntegrated into error code 508. Error codes 509 to 512 are From the speed limit value is out of the maximum commandIs changed to Error occurring Axis operation status Normal Not Ready Ready signalStep operation is restarted with the restart command Changed functionsError code comparisons Input/output X/Y comparisons Not READY/WDT errorAdded Deleted Fatal warning Common A1SD75Buffer memory address comparisons Allowable circular interpolation error width Positioning complete signal output time 209 359QD75 Pr.42 External command function selection Near pass mode selection for path control 216 366Error judgment Test mode flag 450Start Second 100 ms Errors Start history storage during error 623 Pointer number753 1422 Items of A1SD75 QD75Axis warning No External input/output signal Speed-position switching control positioningSpecial start data instruction parameter setting Start positioning data No. setting valueClock data setting minute, second Clock data setting hourAxis error reset Speed-position switching control movementNew deceleration time value 1510 1610 1710Acceleration/deceleration time change during Code/condition data4600 43504850 Data Parameter StartData indication No. comparisons Allowable circular interpolation error width Positioning complete signal output timePr.42 Near pass mode selection for path control Setting for the movement amount after near-point dog onMonitor data Special start data instruction code setting value Speed-position switching control positioning amountSpecial start data instruction parameter setting value OP absolute positionControl data Cd.42 Stop command processing for deceleration stop selectionInterrupt request during continuous operation Called block start data with the QD75 Appendix Positioning data, block start data, condition dataOutput signal comparisons Input/output signal comparisonsInput signal comparisons Appendix 10 Melsec Explanation of positioning terms Pulse input PhaseClamp command After modeNo.1 No.2 No.10 Positioning No.11 CodeAcceleration Deceleration Speed Time Auto Tuning Automatic TuningForward run Backlash Female thread Male threadFull speed Speed Bias speed BIN BinaryCCW Counterclockwise Change signalRefer to term Feedback Pulse C DConverter Digital-to-Analog converter CP Control Continuous Path ControlNo. of pulses Voltage 0 to ±10V To 80,000 Pulses/second No.2 No.4 No.6 No.1 No.5 No.3Receiver Positioning Drive Motor Module Unit Power supplyNear-point dog of the OPR Linear encoder Appendix Rotary encoderFor the main For the zero Index ScaleRotation by the motor Lead feedrate per screw rotation QD75, F is a status where the module itself has a faultOPR speed Dog switch G50 Max. spindle speed setting FLS Signal forward limit signalRaising GainRight Right No is several millimeters To the right of No Incremental EncoderKPPS MicroswitchY0 Forward run Y1 Reverse run ActuatorRefer to GD2 Code Machine CodeNo.9 Longitudinal Feed No.8 No.1 Latitudinal feed Made by Mitsubishi Electric Corp. model MR-HDP01P rate. Refer to the term P Rate NC Language Numerical Control LanguageRate No. of pulses per Per rotation Encoder rotationThis point is the reference OPR MethodRate Pulse Rate Pronounced pee-jee-zero. Refer to the term Zero SignalPG0 Pulse Generator Zero Feedback pulses PG0 1 axis rotationDwell time Positioning complete signal Command pulse frequencyRefer to the term Operation Pattern Loop gainRefer to the section of term operation pattern PTP Control Point To Point ControlForward Reverse Type TerminalRLS Signal reverse limit signal REAL-TIME Auto Tuning Real-time Automatic TuningExecution of extrusion SFC Sequential Function ChartQD75 Ready Servo amplifier Motor PLG EncoderSpeed Control Start Switching signal High speed Incremental positioningMachine OPR Stopper Refer to the term Dwell Time AppendixMotor torque MotorLoad Torque width variations, deviations in the torque Limit switchLower limit Upper limit Stop Positioning possible in a 3m 9.84feet rangeBase table Axis Also called PG zero. Refer to Zero SignalRotated by the motor Appendix 11 Positioning control troubleshooting Changed 1pulse cannot be achieved Thus, the setting 1 m 8192 Setting of 1 m 1pulse isTrouble type Questions/Trouble Remedy How can the deceleration stopMovement amount per No. of pulses per Trouble type Questions/TroubleNo. of pulses Rotation Machine OPR, the messageIf possible, set the signal so it does not turn on only Signal should be turned on at 4ms or moreSelected? Setting value Setting is Deceleration stop, it will be ignored. The sameHow can it be canceled? Changing has been executed When a JOG operation isPLC Ready signal Y0 turns on Module Set to Is it possible to count the pulses Not possibleSignal ON, warning 100 start To on Parameters When the start signal was turnedIs there any problem if Unit magnification to 10-fold or Is set toAppendix 12 List of buffer memory addresses Setting for the movement amount after Error history pointer Axis in which the errorOccurrence Hour 1422Special start data instruction No. setting Md.30 External input/output signal815 915 1015 1115 Amount Memory area Axis monitor data Monitor dataMemory area Axis control data Control data 1515 1615 1715 1815 Speed change requestAxis Simultaneous starting axis start data No Cd.42 Stop command processing for decelerationCode/condition data No Buffer memory address Axis Operation patternNo. of Loop to Lend repetitions Dwell time/JUMP destinationStart data No Point Buffer memory address Axis Memory area ShapeData Parameter 50th pointPLC CPU memory area Condition judgement target data of the conditionUnit mm Appendix 13 External dimension drawing QD75P1/QD75P2/QD75P427.4 136 QD75D1/QD75D2/QD75D4 Number Axis error occurrence Minute second Md.12 Axis error reset Axis error occurrence HourCommand in-position width 12-63Deviation counter clear signal output time Details of input signals QD75 PLC CPUAppendix-73 Composite speed Explanation of positioningError reset Explanation of positioning terms Error correction Explanation of positioning termsExternal command function selection External input/output signalFor starting with external command signal For starting speed-position switching controlTest mode flag Input signal logic selectionManual pulse generator enable flag Limit switch Explanation of positioning termsMulti-phase pulse Explanation of positioning 15-36No. of write accesses to flash ROM Multiplying rate setting Explanation of positioningNC language Explanation of positioning terms Appendix-81 12-18Output signal logic selection Outline of installation, wiring and maintenancePosition loop mode Explanation of positioning Position-speed switching control enable flagExternal command function valid setting PrecautionsPulse output mode Explanation of positioning Positioning starting point NoRLS signal Explanation of positioning terms Restart commandRotation direction setting Setting for the movement amount after near-point Dog onSpecial start data instruction parameter setting Special start data instruction code setting valueSpeed-position switching control ABS mode Speed-position switching control ExplanationStop signal Explanation of positioning terms Stop command processing for deceleration stopTime chart Time chart for starting position-speedWith mode Explanation of positioning terms Unit setting Explanation of positioning termsTracking function Explanation of positioning Turntable Explanation of positioning termsMemo Gratis Warranty Term Gratis Warranty Term and Gratis Warranty RangeGratis Warranty Range Overseas servicePage Page QD75-U-S-E 13JR09 SHNA-080058-H0506MEE