Sterling 90-225 CFM, SDA 150-380 installation manual Reporting a Safety Defect

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If you need to repair a large component, use appropriate handling equipment. Before you use handling equipment (portable “A” frames, electric boom trucks, fork trucks, overhead cranes) be sure the load does not exceed the capacity of the handling equipment or cause it to become unstable.

Carefully test the condition of lifting cables, chains, ropes, slings, and hooks before using them to lift a load.

Be sure that all non-current carrying parts are correctly connected to earth ground with an electrical conductor that complies with current codes. Install in accordance with national and local codes.

When you have completed the repair or maintenance procedure, check your work and remove your tools, rigging, and handling equipment.

Do not restore power to the dehumidifying dryer until all persons are clear of the area. DO NOT start and run the dryer until you are sure all parts are functioning correctly.

BEFORE you turn the dehumidifying dryer over to the operator for production, verify all enclosure panels, guards and safety devices are in place and functioning properly.

Reporting a Safety Defect

If you believe that your equipment has a defect that could cause injury, you should immediately discontinue its use and inform the manufacturer.

The principle factors that can result in injury are failure to follow proper operating procedures (i.e. lockout/tagout), or failure to maintain a clean and safe working environment.

Cabinet Series Dehumidifying Dryer

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Contents SDA 150-380 90-225 CFM Cabinet Series Dehumidifying Dryers Bulletin No. WH1-606 Table of Contents TROUBLESHOOTING…………………………….48 Charts and Figures How to Use This Manual SafetySafety Symbols Used in this Manual Description General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect General Information Dryer Air Flow Diagram Closed Loop Drying SystemProcess/Regeneration Cycle What is Desiccant?Specifying a Drying/Conveying System Positioning Your Dryer InstallationConnecting Compressed Air Making Electrical ConnectionsProcess Air Connections Between the Dryer and Drying Hopper Connecting Cooling Water to the Optional AftercoolerDrying Hopper Controls Control Panel Indicator Lights and SwitchesRocker Switches Indicating LightsSignal to the PLC controller to shut down dryer Typical Dyer Interface Panel Identifying Temperature Controller LED Indicators Process Air Temperature ControllerProcess Air Dew Point Display Up Arrow Button Identifying Temperature Controller Buttons Display ButtonDown Arrow Button Auto-Tune ButtonE5CK Operating Parameters Available E5CK ModesSetting the Process Air Temperature PLC ControllerPLC LED Indicators Name DescriptionOutput LED Indicators Typical Subpanel Layout Typical Cabinet Dryer Electrical Schematic, Drawing Typical Cabinet Dryer Electrical Schematic, Drawing 222 Setting the High Dew Point Alarm Setting the Shift on Dew PointEntering Operating Parameters to Select Modes Timer Optional Seven Day TimerDisplay Programming the Optional Timer Setting the Current Day of the Week, Hour, and MinuteChecking the Set Time Daily Timer OperationMultiple-Day Operation Canceling the Settings Day OverrideCabinet Series Dehumidifying Dryer Startup OperationPre-Startup Checks ShutdownPage Work Rules MaintenanceServicing Process Air Filters Vacuuming Recommendations for Cleaning and Replacing FiltersCleaning with Compressed Air WashingJan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Preventative Maintenance ChecklistSystem model # Serial # Every two yearsSymptoms of Worn Desiccant Servicing the Dew Point MonitorReplacing Worn Desiccant First AidDryer Large bead Type Small bead Type Total per bed Replacing the Process HeaterLbs Replacing the Regeneration Heater Mode Security levelChanging the Controller Security Level Mode Parameter Setting range Default Factory Mode Parameter Setting range SettingParameter Setting range Option BoardsRestoring Factory Defaults on the Dew Point Controller Option Type RE232C RS-485 Event Input Transfer OutputPID Cabinet Series Dehumidifying Dryer Problem Possible cause Corrective action TroubleshootingStop the dryer PLC Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer

SDA 150-380, 90-225 CFM specifications

The Sterling 90-225 CFM and SDA 150-380 series represent cutting-edge advancements in air compressor technology, designed for a wide range of industrial applications. Known for their reliability, efficiency, and superior performance, these units are essential tools for professionals seeking high-quality compressed air solutions.

One of the standout features of the Sterling 90-225 CFM series is its impressive flow rate. With a capacity range of 90 to 225 cubic feet per minute, these compressors offer ample airflow to power pneumatic tools and equipment while maintaining optimal pressure levels. The durability of the components used in the construction of this series ensures that it can withstand the rigors of heavy-duty operations while minimizing downtime.

The SDA 150-380 series further enhances this approach with its higher capacity range, accommodating between 150 to 380 CFM. This variant is particularly suitable for larger facilities and demanding applications where sustained airflow is essential. Both series are designed to adapt to various pressure requirements, making them versatile solutions for different industries, including manufacturing, construction, and automotive sectors.

A key technology featured in both series is the use of energy-efficient motors, which significantly reduce operational costs. These motors are designed to deliver high torque at low speeds, ensuring smooth operation and less wear on the compressor. Furthermore, the incorporation of advanced control systems allows for real-time monitoring and adjustments to optimize performance, ensuring that the compressors operate within desired parameters continuously.

Noise reduction is another critical aspect of both the Sterling and SDA series. Innovatively engineered with sound-attenuating materials, these compressors operate at lower decibel levels, providing a more pleasant working environment. This focus on user comfort doesn’t sacrifice performance, as the units are built to achieve maximum efficiency even at reduced noise levels.

The ease of maintenance is another important characteristic. Both models are equipped with user-friendly access points for essential components, simplifying routine checks and servicing procedures. This results in less downtime and improved reliability across the operational lifespan of the compressors.

In conclusion, the Sterling 90-225 CFM and SDA 150-380 series compressors set a benchmark in the industry, offering a blend of performance, efficiency, and user-friendly features that cater to various industrial needs. Their robust construction, advanced technology, and focus on user comfort make them ideal choices for businesses seeking to enhance productivity and reduce operational costs.
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