Sterling SDA 150-380, 90-225 CFM installation manual What is Desiccant?, Process/Regeneration Cycle

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2-7 What is Desiccant?

Desiccant is a material which attracts and holds (absorbs) water from the air. Our dehumidifying dryers use a synthetic crystalline metal aluminosilicate desiccant blended with a clay binder and formed beads.

Absorbed water is driven from saturated desiccant by heating it to a high temperature (reducing desiccant capacity to hold water) and forcing air through it. This moisture removal process is called regeneration.

2-8 The Process/Regeneration Cycle

Our dehumidifying dryers have two desiccant beds. While one bed is on-line in the process air loop, the other is off-line being regenerated.

When a desiccant bed is on-line, it absorbs moisture from the process air. In time, the bed becomes saturated with moisture and needs to be regenerated. The dryer automatically redirects the process airflow to the second bed and starts the regeneration cycle on the first bed.

During regeneration, the dryer heats air to over 500°F (260ºC) and forces it through the desiccant bed. Moisture driven off the bed bleeds to the atmosphere.

If you measure the temperature of the air bled to the atmosphere (bleed temperature), you should observe a rise after a period of time. This condition, bed breakthrough, indicates that the bed is dry. At bed breakthrough, the bleed air temperature peaks between 350°F (176ºC) and 400°F (204ºC).

The Dew Point meter measures the dew point of the process air. A properly regenerated bed produces process air dew point of -40°F (-40ºC). This ultra-low humidity level is more than adequate to dry plastics to as little as .003% moisture, depending on the process and material.

2-9 Specifying a Drying/Conveying System

Many variables were considered in the selection of your drying system, including type of materials, residence time, throughput of the extruder or injection molding machine, ambient air moisture and temperature, and the altitude at the processing site. If your operating environment changes, the manufacturer can advise you on necessary equipment and process time and temperature modifications required for your system.

Cabinet Series Dehumidifying Dryer

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Contents SDA 150-380 90-225 CFM Cabinet Series Dehumidifying Dryers Bulletin No. WH1-606 Table of Contents TROUBLESHOOTING…………………………….48 Charts and Figures How to Use This Manual SafetySafety Symbols Used in this Manual Description General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect General Information Closed Loop Drying System Dryer Air Flow DiagramProcess/Regeneration Cycle What is Desiccant?Specifying a Drying/Conveying System Connecting Compressed Air InstallationPositioning Your Dryer Making Electrical ConnectionsProcess Air Connections Between the Dryer and Drying Hopper Connecting Cooling Water to the Optional AftercoolerDrying Hopper Rocker Switches Control Panel Indicator Lights and SwitchesControls Indicating LightsSignal to the PLC controller to shut down dryer Typical Dyer Interface Panel Identifying Temperature Controller LED Indicators Process Air Temperature ControllerProcess Air Dew Point Display Down Arrow Button Identifying Temperature Controller Buttons Display ButtonUp Arrow Button Auto-Tune ButtonAvailable E5CK Modes E5CK Operating ParametersPLC Controller Setting the Process Air TemperatureName Description PLC LED IndicatorsOutput LED Indicators Typical Subpanel Layout Typical Cabinet Dryer Electrical Schematic, Drawing Typical Cabinet Dryer Electrical Schematic, Drawing 222 Setting the High Dew Point Alarm Setting the Shift on Dew PointEntering Operating Parameters to Select Modes Timer Optional Seven Day TimerDisplay Setting the Current Day of the Week, Hour, and Minute Programming the Optional TimerChecking the Set Time Daily Timer OperationMultiple-Day Operation Day Override Canceling the SettingsCabinet Series Dehumidifying Dryer Pre-Startup Checks OperationStartup ShutdownPage Work Rules MaintenanceServicing Process Air Filters Cleaning with Compressed Air Recommendations for Cleaning and Replacing FiltersVacuuming WashingSystem model # Serial # Preventative Maintenance ChecklistJan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Every two yearsServicing the Dew Point Monitor Symptoms of Worn DesiccantFirst Aid Replacing Worn DesiccantDryer Large bead Type Small bead Type Total per bed Replacing the Process HeaterLbs Replacing the Regeneration Heater Mode Security levelChanging the Controller Security Level Mode Parameter Setting range Default Factory Setting Mode Parameter Setting rangeOption Boards Parameter Setting rangeOption Type RE232C RS-485 Event Input Transfer Output Restoring Factory Defaults on the Dew Point ControllerPID Cabinet Series Dehumidifying Dryer Problem Possible cause Corrective action TroubleshootingStop the dryer PLC Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer

SDA 150-380, 90-225 CFM specifications

The Sterling 90-225 CFM and SDA 150-380 series represent cutting-edge advancements in air compressor technology, designed for a wide range of industrial applications. Known for their reliability, efficiency, and superior performance, these units are essential tools for professionals seeking high-quality compressed air solutions.

One of the standout features of the Sterling 90-225 CFM series is its impressive flow rate. With a capacity range of 90 to 225 cubic feet per minute, these compressors offer ample airflow to power pneumatic tools and equipment while maintaining optimal pressure levels. The durability of the components used in the construction of this series ensures that it can withstand the rigors of heavy-duty operations while minimizing downtime.

The SDA 150-380 series further enhances this approach with its higher capacity range, accommodating between 150 to 380 CFM. This variant is particularly suitable for larger facilities and demanding applications where sustained airflow is essential. Both series are designed to adapt to various pressure requirements, making them versatile solutions for different industries, including manufacturing, construction, and automotive sectors.

A key technology featured in both series is the use of energy-efficient motors, which significantly reduce operational costs. These motors are designed to deliver high torque at low speeds, ensuring smooth operation and less wear on the compressor. Furthermore, the incorporation of advanced control systems allows for real-time monitoring and adjustments to optimize performance, ensuring that the compressors operate within desired parameters continuously.

Noise reduction is another critical aspect of both the Sterling and SDA series. Innovatively engineered with sound-attenuating materials, these compressors operate at lower decibel levels, providing a more pleasant working environment. This focus on user comfort doesn’t sacrifice performance, as the units are built to achieve maximum efficiency even at reduced noise levels.

The ease of maintenance is another important characteristic. Both models are equipped with user-friendly access points for essential components, simplifying routine checks and servicing procedures. This results in less downtime and improved reliability across the operational lifespan of the compressors.

In conclusion, the Sterling 90-225 CFM and SDA 150-380 series compressors set a benchmark in the industry, offering a blend of performance, efficiency, and user-friendly features that cater to various industrial needs. Their robust construction, advanced technology, and focus on user comfort make them ideal choices for businesses seeking to enhance productivity and reduce operational costs.
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