Sterling 90-225 CFM Controls, Control Panel Indicator Lights and Switches, Rocker Switches

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Chapter 4: Controls

4-1 Control Panel Indicator Lights and Switches

Rocker Switches

System ON/OFF Rocker Switch

Used to de-energize control power to the indicator panel, allowing separate control of the dryer and conveying systems.

Dryer ON/Sequence Shutdown Rocker Switch

Used to start the dryer. Move this switch to the Sequence Shutdown position to turn off the process heaters, finish the regeneration cycle and then turn off the dryer.

Optional Alarm Silence Rocker Switch

Press the Alarm Silence switch to silence the horn when a high temperature alarm activates. The alarm repeats every five minutes until the problem causing the alarm condition is cleared.

Indicating Lights

Indicator

Name

Description

 

Regen Blower

The Regen Blower On indicator lights when the

G

On Light

regeneration blower energizes.

 

 

G

Left Bed In

The Left Bed In Regen LED lights when the left bed

Regen Light

is in regeneration.

G

Left Bed Heater

The Left Bed Heater indicator lights when the left

Light

bed regenerates and is in the heat-up portion of the

 

 

regeneration cycle.

G

Right Bed In

The Right Bed In Regen LED lights when the right

Regen Light

bed is in regeneration.

G

Right Bed Heater

The Right Bed Heater indicator lights when the right

Light

bed regenerates and is in the heat-up portion of the

 

 

regeneration cycle.

 

Process Blower

The Process Blower On indicator lights when the

G

On Light

process blower energizes.

G

Process Heater

The Process Heater On indicator lights when the

On Light

process air heater is energized.

 

Low Compressed

The Low Compressed Air alarm indicator lights

R

Air Light

when the dryer compressed air supply drops below

 

 

60 psi (413kPa/ 4.13 bars). Upon loss of

Cabinet Series Dehumidifying Dryer

15

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Contents SDA 150-380 90-225 CFM Cabinet Series Dehumidifying Dryers Bulletin No. WH1-606 Table of Contents TROUBLESHOOTING…………………………….48 Charts and Figures How to Use This Manual SafetySafety Symbols Used in this Manual Description General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect General Information Dryer Air Flow Diagram Closed Loop Drying SystemProcess/Regeneration Cycle What is Desiccant?Specifying a Drying/Conveying System Installation Connecting Compressed AirPositioning Your Dryer Making Electrical ConnectionsProcess Air Connections Between the Dryer and Drying Hopper Connecting Cooling Water to the Optional AftercoolerDrying Hopper Control Panel Indicator Lights and Switches Rocker SwitchesControls Indicating LightsSignal to the PLC controller to shut down dryer Typical Dyer Interface Panel Identifying Temperature Controller LED Indicators Process Air Temperature ControllerProcess Air Dew Point Display Identifying Temperature Controller Buttons Display Button Down Arrow ButtonUp Arrow Button Auto-Tune ButtonE5CK Operating Parameters Available E5CK ModesSetting the Process Air Temperature PLC ControllerPLC LED Indicators Name DescriptionOutput LED Indicators Typical Subpanel Layout Typical Cabinet Dryer Electrical Schematic, Drawing Typical Cabinet Dryer Electrical Schematic, Drawing 222 Setting the High Dew Point Alarm Setting the Shift on Dew PointEntering Operating Parameters to Select Modes Timer Optional Seven Day TimerDisplay Programming the Optional Timer Setting the Current Day of the Week, Hour, and MinuteChecking the Set Time Daily Timer OperationMultiple-Day Operation Canceling the Settings Day OverrideCabinet Series Dehumidifying Dryer Operation Pre-Startup ChecksStartup ShutdownPage Work Rules MaintenanceServicing Process Air Filters Recommendations for Cleaning and Replacing Filters Cleaning with Compressed AirVacuuming WashingPreventative Maintenance Checklist System model # Serial #Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Every two yearsSymptoms of Worn Desiccant Servicing the Dew Point MonitorReplacing Worn Desiccant First AidDryer Large bead Type Small bead Type Total per bed Replacing the Process HeaterLbs Replacing the Regeneration Heater Mode Security levelChanging the Controller Security Level Mode Parameter Setting range Default Factory Mode Parameter Setting range SettingParameter Setting range Option BoardsRestoring Factory Defaults on the Dew Point Controller Option Type RE232C RS-485 Event Input Transfer OutputPID Cabinet Series Dehumidifying Dryer Problem Possible cause Corrective action TroubleshootingStop the dryer PLC Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer

SDA 150-380, 90-225 CFM specifications

The Sterling 90-225 CFM and SDA 150-380 series represent cutting-edge advancements in air compressor technology, designed for a wide range of industrial applications. Known for their reliability, efficiency, and superior performance, these units are essential tools for professionals seeking high-quality compressed air solutions.

One of the standout features of the Sterling 90-225 CFM series is its impressive flow rate. With a capacity range of 90 to 225 cubic feet per minute, these compressors offer ample airflow to power pneumatic tools and equipment while maintaining optimal pressure levels. The durability of the components used in the construction of this series ensures that it can withstand the rigors of heavy-duty operations while minimizing downtime.

The SDA 150-380 series further enhances this approach with its higher capacity range, accommodating between 150 to 380 CFM. This variant is particularly suitable for larger facilities and demanding applications where sustained airflow is essential. Both series are designed to adapt to various pressure requirements, making them versatile solutions for different industries, including manufacturing, construction, and automotive sectors.

A key technology featured in both series is the use of energy-efficient motors, which significantly reduce operational costs. These motors are designed to deliver high torque at low speeds, ensuring smooth operation and less wear on the compressor. Furthermore, the incorporation of advanced control systems allows for real-time monitoring and adjustments to optimize performance, ensuring that the compressors operate within desired parameters continuously.

Noise reduction is another critical aspect of both the Sterling and SDA series. Innovatively engineered with sound-attenuating materials, these compressors operate at lower decibel levels, providing a more pleasant working environment. This focus on user comfort doesn’t sacrifice performance, as the units are built to achieve maximum efficiency even at reduced noise levels.

The ease of maintenance is another important characteristic. Both models are equipped with user-friendly access points for essential components, simplifying routine checks and servicing procedures. This results in less downtime and improved reliability across the operational lifespan of the compressors.

In conclusion, the Sterling 90-225 CFM and SDA 150-380 series compressors set a benchmark in the industry, offering a blend of performance, efficiency, and user-friendly features that cater to various industrial needs. Their robust construction, advanced technology, and focus on user comfort make them ideal choices for businesses seeking to enhance productivity and reduce operational costs.