Thermo Products OH2-56, OT5-85, OH16-125, OL16-125, OT16-125, OL5-85, OL37-250, OH3-72, OH5-85 Customer

Page 19

All installations and services must be performed by qualified service personnel.

COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRIDE OIL FIRED CENTRAL FURNACES.

Complete this form for each Thermo Pride furnace installed. Read instruction manual carefully before making tests. Retain this form with furnace.

CUSTOMER

NAME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADDRESS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CITY, STATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATING

BURNER MODEL NO.

BLAST TUBE LGTH.

AIR SHUTTER OPENING

 

 

 

 

 

 

 

 

 

 

 

 

 

INS.

 

 

 

 

 

% OF MAX. (EST)

SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMBUSTION CHAMBER

CONDITION

 

MATERIAL

 

FURNACE MODEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYPE OF VENTING SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MASONRY

 

 

 

METAL

 

 

 

 

 

SIDEWALL

 

 

MASONRY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHIMNEY

 

 

 

CHIMNEY

 

 

 

 

POWER VENTER

 

 

CHIMNEY

 

 

 

 

 

 

 

 

 

 

 

 

METAL

 

 

 

MASONRY CHIMNEY

 

 

 

 

 

 

W/INDUCER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHIMNEY

 

 

 

W/METAL LINER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W/INDUCER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUEL LINE FILTER

 

DRAFT CONTROL

 

 

 

FURNACE SERIAL NUMBER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMBUSTION

 

 

 

 

 

 

 

INITIAL

 

SERVICE

SERVICE

SERVICE

 

 

 

 

 

 

 

INSTALLATION

 

TESTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Operate burner

CO2 in stack pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

at least 10

Draft Over-fire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

minutes before

Draft in stack pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

starting tests.)

Smoke number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross stack temp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Furnace room temp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net stack temp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Gross stack minus

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

furnace room temp.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Efficiency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nozzle size and spray

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil pump pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation of Controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Burner Safety Controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for oil leaks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tests taken by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Date

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLER NAME & ADDRESS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

Image 19
Contents OIL Fired Furnace ?WARNING and Cautions Safety Section?CAUTION do not Attempt to Start the Burner When Page Section Table of Contents Beginning II. General Instructions Read Before Start of Installation Rotation of Front Flue Elbow Draft Regulators Trim CollarUnit DIA. Hole Flue DIA GasketAir filter mounting location for the OC2-5 furnace Filters Mounted External to the FurnaceTypical filter rack and dimensions for the highboy furnaces FAN and Limit Position and Location Burner InstallationTypical location of the overfire air tap TWO Piece Mounting PlateHorizontal Furnace Positions External Wire Harness Locations for OL33Thermo Pride Burner Applications Burner Specifications and ApplicationsOIL Nozzle Capacity Chart Heat Exchanger Cleaning Instructions Riello Burner Application ChartIII. Users Information Section Typical Heat Exchanger Cleanout Cover LocationsStarting the Burner Filter Cleaning and Location?CAUTION do not Attempt to Make Repairs Yourself Inspection AreasLocation of the air filters on a typical counterflow furnace Customer APPENDIX-A Replacement Parts List Page Page Page Page Page Page Page Page Page APPENDIX-B Wiring Diagrams

OC5-85, OC2-56, OL11-105, OL2-56, OL20-151 specifications

Thermo Products offers a range of advanced temperature control solutions tailored for various industrial applications. Among the lineup are the OC2-56, OH16-125, OL37-250, OH11-105, and OL16-125 models, each designed with cutting-edge technologies and unique characteristics that cater to diverse user needs.

The OC2-56 is a compact and efficient temperature controller that excels in providing precise thermal management. It features advanced PID control algorithms, ensuring stable temperature regulation, while its robust build guarantees durability in tough environments. The intuitive user interface enables effortless temperature adjustments, making it suitable for both novice and experienced users.

The OH16-125 model is specifically engineered for applications requiring high-temperature processing. With a maximum operational temperature of 125°C, this unit includes an innovative heat exchanger that enhances thermal efficiency. Its easy-to-read digital display provides real-time temperature feedback, and its compact footprint allows for space-saving installations in demanding environments.

Designed for maximum versatility, the OL37-250 is perfect for large-scale operations. It supports multiple heating elements and comes equipped with a powerful heating mechanism, capable of reaching temperatures up to 250°C. The unit's intelligent monitoring system ensures optimal performance, while its user-friendly interface simplifies setup and operation.

The OH11-105 offers a unique combination of performance and energy efficiency. With a maximum temperature of 105°C, this model is ideal for medium-sized applications where reliable heat delivery is essential. Its state-of-the-art insulation technology helps reduce heat loss, making it an environmentally friendly option. Additionally, the OH11-105 features integrated safety mechanisms, protecting both the unit and the user.

Lastly, the OL16-125 is designed to support a wide range of industrial processes. With programmable settings and an easy-to-navigate control panel, this unit allows users to set specific temperature profiles for different applications. Its sturdy construction and high safety ratings make it an ideal choice for rigorous environments.

Overall, Thermo Products' OC2-56, OH16-125, OL37-250, OH11-105, and OL16-125 models showcase a commitment to quality, reliability, and innovation in thermal management technology. Each model is crafted to meet the highest standards and cater to the diverse needs of various industries, ensuring optimal performance in every application.