Thermo Products OT11-105, OT5-85 Typical filter rack and dimensions for the highboy furnaces

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All installations and services must be performed by qualified service personnel.

On highboy furnaces, it is necessary to cut the return air opening in the side or rear casing, depending upon the needs of the specific installation.

The filter rack provided with the furnace, refer to Fig. 5, will serve as a template to scribe a mark for the return air opening on the casing. Place the filter rack on the casing one inch up from the bottom of the furnace and centered from side to side. Place the securing flange against the casing when locating the return air opening.

Fig. 5: A typical filter rack and dimensions for the highboy furnaces.

PLEASE NOTE: While scribing the return air opening, the filter rack can be held in position by tape or similar temporary means.

Position the open end of the filter rack so as to provide access for filter replacement. Once the filter rack is positioned correctly, scribe a line along the inside of the securing flange on three of the sides. To scribe a line on the fourth side (the open end), use the open end support as a guide.

Remove the filter rack and cut the return air opening in the casing. Now the filter rack can be anchored to the furnace with screws or pop-rivets through the securing flange of the filter rack.

?WARNING: When cutting openings in the casing DO NOT CUT ANY SUPPORTING CLIPS OR ANGLES. Cut as close to the scribed line as possible, but do not cut the base clip or blower pan support angle. (See Fig. 6).

Fig. 6: Cutaway view of fan section of a typical highboy furnace.

Connect the return air plenum to the filter rack and slide the filter into place. Dimensions for adapting the return air plenum to the filter rack are provided on the bottom of the previous page.

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Contents OIL Fired Furnace Safety Section ?WARNING and Cautions?CAUTION do not Attempt to Start the Burner When Page Section Table of Contents Beginning II. General Instructions Read Before Start of Installation Rotation of Front Flue Elbow Unit DIA. Hole Trim CollarFlue DIA Gasket Draft RegulatorsAir filter mounting location for the OC2-5 furnace Filters Mounted External to the FurnaceTypical filter rack and dimensions for the highboy furnaces FAN and Limit Position and Location Burner InstallationTypical location of the overfire air tap TWO Piece Mounting PlateHorizontal Furnace Positions External Wire Harness Locations for OL33Thermo Pride Burner Applications Burner Specifications and ApplicationsOIL Nozzle Capacity Chart Heat Exchanger Cleaning Instructions Riello Burner Application ChartIII. Users Information Section Typical Heat Exchanger Cleanout Cover Locations?CAUTION do not Attempt to Make Repairs Yourself Filter Cleaning and LocationInspection Areas Starting the BurnerLocation of the air filters on a typical counterflow furnace Customer APPENDIX-A Replacement Parts List Page Page Page Page Page Page Page Page Page APPENDIX-B Wiring Diagrams

OC5-85, OC2-56, OL11-105, OL2-56, OL20-151 specifications

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