Roberts Gorden NEMA 4 Cable Requirements 3.3.1 Line Power Supply, Control Wiring

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ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL

3.3Cable Requirements: 3.3.1 Line Power Supply:

As per individual building specification for class of cable to be used. Use copper conductors only. To size the cable, use the amperages of the burners given on Page 13, Section 3.4.1, for each individual zone.

3.3.2 Control Wiring

All control wiring (sensor, VFD control (0 - 10 Vdc), pressure switch and RS-485 communication wiring) may be plenum or non-plenum rated depending on installation requirements, consult the National Elec- tric Code® (NEC). Regardless of the code or its inter- pretation, the local Fire Marshall makes the final decision, contact the local Fire Marshall if you have questions.

Do not run control (low voltage) wiring together with power (line voltage) wiring in the same conduit. Electrical signal interference or induced current could occur and cause communication problems.

VFD (0-10 V) control wiring and all RS-485 com- munication wiring must be shielded. Shielded wire provides noise and interference isolation and reduces the possibility of communication problems.

Pressure switch wiring is not required to be shielded. If electrical interference from machinery or other sources cannot be avoided, shielded wire must be used. All control cable specification diagrams shown will refer to shielded cable.

3.3.3 Indoor Sensor Cable:

Shielded cable (four twisted pairs of stranded 24 AWG min. wire) is required for use with indoor sensors. See Page 12, Figure 5 for an illustration of the shielded cable specification to be used. See Page 12, Section 3.3.2 to see if unshielded cable may be used.

Unshielded Cable: AMP #57248, #219538, #219513; Belden # 1585A, #1583A;

General Cable #C6015 or equivalent. Shielded Cable:

Madison Cable #08CFJ10001, #08CFJ00004; Belden #9681;

General Cable #2131673, #C1676 or equivalent.

FIGURE 5: Indoor Sensor Cable Detail

Insulation

Shield Wire

Foil

24 AWG

Shield

Minimum

3.3.4Outdoor Air Sensor VFD (0-10 V) signal, Pressure Switch Cable and PC RS-485 converter wiring:

Shielded cable (one twisted pair of 22 AWG min. wire) is required for the outdoor air sensor, VFD signal wiring, pressure switch wiring and RS-485 con- verter wiring between controller #1 and PC (RS-485 converter wiring to PC is only used if controller is using an RS-485 Converter Communication Package). See Page 12, Figure 6 for an illustration of the cable specification to be used. Shielded Cable: Belden #8451, #1503A, #8760; General Cable #C2514 or equivalent.

FIGURE 6: Outdoor Sensor, VFD (0-10 V) Signal, RS-485 Communications Cable and Pressure Switch Cable Detail

Uninsulated

Shield Wire

Insulation

Foil

22 AWG Minimum

Shield

conductor

22 AWG Minimum

conductor

3.3.5RS-485 Communication Wire Between Controllers:

Shielded cable (one twisted triad or two twisted pairs of 22 AWG min. wire) is required for RS-485 commu- nications between controllers. See Page 12, Figure 6 for an illustration of the shielded cable specification to be used. Shielded Cable: Belden #1902, #8770 General Cable #C1670 or equivalent.

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Contents Installer OwnerPage Roberts-Gordon LLC Page Table of Figures Page Introduction Carton Contents Urvsc Ultravac Satellite Controller Urvccm Ultravac Central Controller with Modem Inside ViewUrvccr Ultravac Central Controller with RS-485 Converter Safety Manpower RequirementsExample Site Layout Example Site Layout Specifications Relay Board ControlController Enclosure Variable Frequency Drive VFD Enclosure Standard Models Nema 4 ModelsElectrical Variable Frequency Drive Components Factory pre-wiring shown Installation Preparation5 RS-485 Communication Wire Between Controllers Cable Requirements 3.3.1 Line Power SupplyControl Wiring Indoor Sensor CableVariable Frequency Drive Mounting Variable Frequency Drive RequirementsIndoor Sensor Placement Outside Air SupplyTypical External Diagrams Central Controller Communication Equalization WiringBMS Enable Optional 12060 Hz Pump 230 46060 Hz To Satellite Controller See NoteSupply Input VFD model shown See Note For 115 V For 460 Input Input VFD VFD modelsCommunications TCP/IP communication moduleDedicated Phone Line for Central Controller Modem Set to on RS-485 Converter for Central ControllerTo Controller #2 + Central ControllerTCP/IP Communication Module Mounting Ethernet Cable To LAN Black RS-45 Jack Module power wireOhm resistor included Red + RJ-11 JackDirect Connect Number Values 1=ON, 0=OFF Switch OrderController Order 1,2,3,4,5,6,7,8Repeater Wiring RepeaterVFD Parameter Settings For Use With Variable Frequency Drive ProgrammingRoberts Gordon Ultravac Parameter Factory New Number Name Default Altering VFD ParametersSetting The Corayvac End Burner Vacuum Commissioning the Corayvac SystemApproximate reading after adjusting End Vent VacuumPossible Damper Couplings’ Locations Parameter Factory New Number Name Default Setting Replacement Parts Roberts Gordon Ultravac Controller Replacement PartsDescription Part Number Variable Frequency Drive Replacement Parts Variable Frequency Drive Components Diagram3 10080122 Eprom Chip Control Board Power LED4 24V Power 1 a Fuse Variable Frequency Drive VFDVariable Frequency Drive 25 a or 10 a Fuse Chart Troubleshooting FlowFlow Chart TroubleshootingTroubleshooting Flow Chart Yes control board 24 V output YesTroubleshooting Flow Chart Troubleshoot EndsWarranty is Void if ROBERTS-GORDON will not PAY forLimitations on Authority Representatives

NEMA 4 specifications

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