Roberts Gorden NEMA 4 Control Board Power LED, 3 10080122 Eprom Chip, 4 24V Power 1 a Fuse

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SECTION 8: REPLACEMENT PARTS

 

 

 

Description

Part Number

 

Rotary Disconnect Handle (not shown)

91321551

 

 

 

 

Rotary Disconnect Rod (not shown)

91321552

 

 

 

 

8.3Replacement Parts Instructions

DANGER

Electrical Shock Hazard

Disconnect electrical before servicing.

This appliance must be connected to a properly grounded electrical source.

Replace cover before operating.

Failure to follow these instructions can result in death or electrical shock.

8.3.1 Plug-In Relay

To replace the plug-in relay, turn off 120 V power to the relay board. Turn off the 24 V power switch on the relay board. Locate the malfunctioning relay and pull the relay from its socket.

Fit a new relay in the socket. Return 120 V power to the relay board and turn on the 24 V power switch on the relay board. Press the reset button on the control board and close the doors.

8.3.2 Control Board Power LED

The LED is linked to the 24 Vac input which supplies the control board with power. If the LED is not lit, there is no power to the board. If this is the case, check the 120 V power wiring to the relay board, the 24 Vac power wiring from the relay board to the con- trol board and the 24 V power 1 A fuse.

8.3.3 10080122 Eprom Chip

The Eprom is where the controller's program (not settings) is stored. To take out the Eprom. The following steps must be taken:

Turn off the power to the control board by turning off the 24 V power switch on the relay board.

Locate the Eprom and with a small terminal screw driver placed underneath the device, pry the Eprom out of the socket.

To fit a new Eprom, look for the notch on one end of the Eprom.There is a notch on the socket and a notch on the Eprom. The Eprom should be fit so that the notch on the socket and the Eprom are aligned.

Turn on the 24 V power switch on the relay board, press the reset button on the control board and close the doors.

8.3.4 24V Power 1 A Fuse

To replace the 1 A fuse, turn off power to the relay board and turn off the 24 V power switch on the relay board.

Locate the 1A fuse and remove it from its socket using a flathead screwdriver. Twist the fuse a 1/4 turn counter-clockwise until the fuse pops out of the socket. Replace it with a new fuse.

Slide the fuse back into the socket, press down and turn the fuse a 1/4 turn clockwise until secure.

Return 120 V power to the relay board and turn on the 24 V power switch on the relay board. Press the reset button on the control board and close the doors.

8.3.5 Variable Frequency Drive (VFD)

To replace the Variable Frequency Drive, turn off all power to the drive assembly at the breaker or discon- nect switch. Turn off 120 V power to the relay board inside the ROBERTS GORDON® ULTRAVAC™ Con- troller. Turn off the 24 V power switch on the relay board.

Mark all wires connected to the VFD, noting the ter- minals that they are secured to. Remove all wires from the VFD terminals.

Remove the VFD from its mounting plate by remov- ing the four securing screws.

Verify that the input voltage noted on the rating plate of the VFD matches the input voltage of the old VFD. Secure the new VFD to the mounting plate with the four screws. Return all wires to the correct VFD ter- minals. If possible, it may be easier to partially re- wire the new VFD before mounting it to the mounting plate.

Close the door and return power to the VFD. Return 120 V power to the relay board. Turn on the 24 V power switch on the relay board. Press the reset but- ton on the control board and close the doors.

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Contents Owner InstallerPage Roberts-Gordon LLC Page Table of Figures Page Introduction Carton Contents Urvsc Ultravac Satellite Controller Inside View Urvccm Ultravac Central Controller with ModemUrvccr Ultravac Central Controller with RS-485 Converter Example Site Layout SafetyManpower Requirements Example Site Layout Specifications Controller Enclosure Relay BoardControl Electrical Variable Frequency Drive VFD Enclosure Standard ModelsNema 4 Models Variable Frequency Drive Components Factory pre-wiring shown Preparation InstallationControl Wiring Cable Requirements 3.3.1 Line Power Supply5 RS-485 Communication Wire Between Controllers Indoor Sensor CableVariable Frequency Drive Requirements Variable Frequency Drive MountingOutside Air Supply Indoor Sensor PlacementCentral Controller Communication Equalization Wiring Typical External Diagrams60 Hz BMS Enable Optional120 60 Hz Pump230 460 See Note To Satellite ControllerFor 115 V For 460 Input Input VFD VFD models Supply Input VFD model shown See NoteDedicated Phone Line for Central Controller Modem CommunicationsTCP/IP communication module To Controller #2 RS-485 Converter for Central ControllerSet to on + Central ControllerTCP/IP Communication Module Mounting Ohm resistor included Black RS-45 Jack Module power wireEthernet Cable To LAN Red + RJ-11 JackDirect Connect Controller Switch OrderNumber Values 1=ON, 0=OFF Order 1,2,3,4,5,6,7,8Repeater Repeater WiringRoberts Gordon Ultravac VFD Parameter Settings For Use WithVariable Frequency Drive Programming Altering VFD Parameters Parameter Factory New Number Name DefaultCommissioning the Corayvac System Setting The Corayvac End Burner VacuumEnd Vent Vacuum Approximate reading after adjustingPossible Damper Couplings’ Locations Parameter Factory New Number Name Default Setting Description Part Number Replacement PartsRoberts Gordon Ultravac Controller Replacement Parts Variable Frequency Drive Components Diagram Variable Frequency Drive Replacement Parts4 24V Power 1 a Fuse Control Board Power LED3 10080122 Eprom Chip Variable Frequency Drive VFDVariable Frequency Drive 25 a or 10 a Fuse Troubleshooting Flow ChartTroubleshooting Flow ChartYes control board 24 V output Yes Troubleshooting Flow ChartTroubleshoot Ends Troubleshooting Flow ChartLimitations on Authority Representatives Warranty is Void ifROBERTS-GORDON will not PAY for

NEMA 4 specifications

The Roberts Gordon NEMA 4 is a leading example of industrial heating technology, specifically designed for demanding environments. Known for its ruggedness and efficiency, it meets the needs of various industries, including manufacturing, warehousing, and food processing. The robust design ensures that it can operate efficiently in harsh conditions, making it a popular choice for facilities where moisture, dust, and other contaminants are common.

One of the standout features of the Roberts Gordon NEMA 4 is its weatherproof and dust-tight enclosure, which adheres to the NEMA 4 classification. This means that the unit can withstand water splashes and rain, making it suitable for outdoor installations or areas where water exposure is likely. The housing is constructed from durable materials that resist corrosion, ensuring longevity and reliability.

In terms of technology, the Roberts Gordon NEMA 4 utilizes advanced infrared heating, which provides direct and efficient heat transfer. This type of heating warms objects and surfaces rather than the surrounding air, allowing for faster heat-up times and enhanced energy efficiency. The units are equipped with high-output infrared emitters, which are designed to maximize radiant heat output while minimizing energy consumption.

The operational characteristics of the Roberts Gordon NEMA 4 are also noteworthy. The units are designed to be user-friendly, featuring intuitive controls that allow for easy temperature adjustments and monitoring. Furthermore, they come equipped with automatic safety features, including over-temperature protection and fail-safe shutdown mechanisms, which enhance operational safety.

Another advantage of the Roberts Gordon NEMA 4 is its versatility. It can be configured for various applications, including ceiling-mounted installations or wall-mounted setups, depending on the specific heating needs of a facility. This adaptability allows for efficient space utilization in warehouses and production areas.

The energy efficiency of the Roberts Gordon NEMA 4 translates into cost savings for businesses. By providing targeted heating where it is needed most, the units help reduce overall energy expenditures. Additionally, the longevity of the unit minimizes the frequency of replacements, contributing to long-term value.

In summary, the Roberts Gordon NEMA 4 is a highly effective industrial heating solution characterized by its robust design, advanced infrared technology, versatility, and energy efficiency. It is well-suited for challenging environments and has been embraced by industries that demand reliable and efficient heating solutions.
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