Roberts Gorden NEMA 4 installation manual TCP/IP Communication Module Mounting

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ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL

5.3 TCP/IP Communication Module

For remote on-site viewing of system status and settings of any controller, use the TCP/IP communi- cation module to connect the controllers to a Local Area Network (LAN) via Ethernet cable. Any computer on the LAN that has ULTRAVAC™ soft- ware installed can be used to communicate with the controllers.

The module must be mounted inside the ULTRAVAC™ central controller (controller #1) enclosure next to the control board. The power (5V) for the module will come from the ULTRAVAC™ control board. The module will communicate to the controller via regular phone wire from the RJ11 jack on the module to the RS-232 direct connect port on the control board. The module will relay the data

from the controller to computers on the LAN via Ethernet cable plugged into the RJ45 jack on the module. A setup procedure must be performed on the module upon installation to create its IP address on the LAN. The setup instructions can be found in the ROBERTS GORDON® Software Manual.

For TCP/IP communication module wiring details, see Page 23, Figure 16.

If multiple ULTRAVAC™ controllers are being used, the additional controllers communicate to controller #1 through RS-485 communication wiring arranged in-series from one controller to the next. See Page 25, Section 5.5. This allows multiple controllers to be controlled from a PC through a single communication package at the central controller.

FIGURE 15: TCP/IP Communication Module Mounting

Controller Enclosure

Line Voltage 120 V Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

7

 

6

 

5

 

4

 

3

 

2

 

 

OUTPUT 1

 

 

 

 

 

 

OUTPUT

 

 

OUTPUT

 

 

OUTPUT

 

 

OUTPUT

 

 

OUTPUT

 

 

OUTPUT

 

 

OUTPUT

 

 

 

 

POWER

Relay Board

Low Voltage 24 V Wiring

NC

C NO

NC

C NO

NC

C NO

NC

C NO

L2 L1

PWR

OUT IN

G

+32 +5 G

G

G

REF

-

+

REF

-

+

-

+

-

+

-

+

-

+

 

 

 

 

 

 

 

 

24VAC

 

RS232 DIRECT

 

AUX POWER

 

OUT

 

 

IN

 

 

4

 

3

 

2

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

RS485 COMM

 

 

 

METER INPUTS

 

 

 

ControlPSC CONTROLLERBoard

 

 

RESET

OH CD RI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADDRESS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPU

 

 

 

8

 

7

6

UNIVERSAL INPUTS

 

3

2

 

1

 

 

NC C NO NC C NO NC C NO NC C NO

 

 

5

4

 

 

 

 

-

+

-

+

-

+ - +

- +

-

+

-

+ -

+

OUT

499 OHM

 

 

 

 

 

 

 

 

 

 

 

 

 

IN

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

10VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

Mount TCP/IP module to enclosure here or other suitable location within the control board's compartment.

Do not mount module

in relay board compartment.

22

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Contents Installer OwnerPage Roberts-Gordon LLC Page Table of Figures Page Introduction Carton Contents Urvsc Ultravac Satellite Controller Urvccm Ultravac Central Controller with Modem Inside ViewUrvccr Ultravac Central Controller with RS-485 Converter Manpower Requirements SafetyExample Site Layout Example Site Layout Specifications Control Relay BoardController Enclosure Nema 4 Models Variable Frequency Drive VFD Enclosure Standard ModelsElectrical Variable Frequency Drive Components Factory pre-wiring shown Installation PreparationCable Requirements 3.3.1 Line Power Supply Control Wiring5 RS-485 Communication Wire Between Controllers Indoor Sensor CableVariable Frequency Drive Mounting Variable Frequency Drive RequirementsIndoor Sensor Placement Outside Air SupplyTypical External Diagrams Central Controller Communication Equalization Wiring120 BMS Enable Optional60 Hz 230 460 Pump60 Hz To Satellite Controller See NoteSupply Input VFD model shown See Note For 115 V For 460 Input Input VFD VFD modelsTCP/IP communication module CommunicationsDedicated Phone Line for Central Controller Modem RS-485 Converter for Central Controller To Controller #2Set to on + Central ControllerTCP/IP Communication Module Mounting Black RS-45 Jack Module power wire Ohm resistor includedEthernet Cable To LAN Red + RJ-11 JackDirect Connect Switch Order ControllerNumber Values 1=ON, 0=OFF Order 1,2,3,4,5,6,7,8Repeater Wiring RepeaterVariable Frequency Drive Programming VFD Parameter Settings For Use WithRoberts Gordon Ultravac Parameter Factory New Number Name Default Altering VFD ParametersSetting The Corayvac End Burner Vacuum Commissioning the Corayvac SystemApproximate reading after adjusting End Vent VacuumPossible Damper Couplings’ Locations Parameter Factory New Number Name Default Setting Roberts Gordon Ultravac Controller Replacement Parts Replacement PartsDescription Part Number Variable Frequency Drive Replacement Parts Variable Frequency Drive Components DiagramControl Board Power LED 4 24V Power 1 a Fuse3 10080122 Eprom Chip Variable Frequency Drive VFDVariable Frequency Drive 25 a or 10 a Fuse Chart Troubleshooting FlowFlow Chart TroubleshootingTroubleshooting Flow Chart Yes control board 24 V output YesTroubleshooting Flow Chart Troubleshoot EndsROBERTS-GORDON will not PAY for Warranty is Void ifLimitations on Authority Representatives

NEMA 4 specifications

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