Roberts Gorden NEMA 4 Commissioning the Corayvac System, Setting The Corayvac End Burner Vacuum

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SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEM

SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEM

NOTE: The ROBERTS GORDON® ULTRAVAC™ software must be installed on the PC, the communi- cation connection must be made to the controller and all wiring of the ROBERTS GORDON® ULTRAVAC™ control boards, relay boards, burners, pumps and VFD must be completed before starting the commis- sioning procedure.

7.1 Setting The CORAYVAC® End Burner Vacuum

It is important to understand that the frequency that the VFD runs the motor at, determines the speed of the impeller in the pump. Variation of the impeller speed will increase or decrease vacuum in the sys- tem. The following procedure will help you set mini- mum and maximum VFD frequency settings to achieve proper vacuum in the system.

Step 7.1.1 At the controller, turn on the 24 V power switch on the relay board. At the PC, "connect" to the controller (see the ROBERTS GORDON® ULTRA- VAC™ Software Installation and Operation Manual, P/N 10081600NA for details) and then open the manual override screen(Alt + M). On the screen, click the "ON" button for the vacuum pump. Wait 30 seconds then click the ON button for zones 1-3.

Step 7.1.2 The pump should be running and the burn- ers should light within 60 seconds. At the VFD, verify that the number displayed on the LCD screen is "60.0" If it is lower than 60.0, hit the "up" arrow button on the VFD until the number reads 60.0 Let the burn- ers fire for approximately 20-30 minutes to warm up the system. Using a manometer, check the end vent vacuum in each zone (each branch of burners). See Page 30, Figure 20.

If the lowest end vent vacuum reading is above 3.0" wc, reduce the vacuum pump speed. Generally, the lowest end vent vacuum reading is on the longest branch of the system. Use the down arrow button on the VFD to reduce the frequency of the output signal to the pump, thus reducing the pump speed and low- ering the end vent vacuum reading. Continue to reduce the frequency until the end vent vacuum read- ing is between 2.5" - 3.0" wc. Make note of this fre- quency setting below. The frequency is found on the VFD’s LCD screen.

2.5" wc - 3.0" wc VFD Frequency Setting

Record Frequency Setting Here:

To avoid damage to the pump motor, do not adjust the frequency above 60.0 Hz. Verify that the end vent vacuum readings in the remaining branches are

proper. If necessary, adjust the proper damper cou- pling to achieve an end vent vacuum of 2.5" - 3.0" wc See Page 30, Figure 20. Damper couplings should be found near the end of the radiant portion of the pipe in each branch or where a branch connects to other branches at a cross or tee. See Page 31, Fig- ure 21.

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Contents Owner InstallerPage Roberts-Gordon LLC Page Table of Figures Page Introduction Carton Contents Urvsc Ultravac Satellite Controller Inside View Urvccm Ultravac Central Controller with ModemUrvccr Ultravac Central Controller with RS-485 Converter Example Site Layout SafetyManpower Requirements Example Site Layout Specifications Controller Enclosure Relay BoardControl Electrical Variable Frequency Drive VFD Enclosure Standard ModelsNema 4 Models Variable Frequency Drive Components Factory pre-wiring shown Preparation InstallationIndoor Sensor Cable Cable Requirements 3.3.1 Line Power SupplyControl Wiring 5 RS-485 Communication Wire Between ControllersVariable Frequency Drive Requirements Variable Frequency Drive MountingOutside Air Supply Indoor Sensor PlacementCentral Controller Communication Equalization Wiring Typical External Diagrams60 Hz BMS Enable Optional120 60 Hz Pump230 460 See Note To Satellite ControllerFor 115 V For 460 Input Input VFD VFD models Supply Input VFD model shown See NoteDedicated Phone Line for Central Controller Modem CommunicationsTCP/IP communication module + Central Controller RS-485 Converter for Central ControllerTo Controller #2 Set to onTCP/IP Communication Module Mounting Red + RJ-11 Jack Black RS-45 Jack Module power wireOhm resistor included Ethernet Cable To LANDirect Connect Order 1,2,3,4,5,6,7,8 Switch OrderController Number Values 1=ON, 0=OFFRepeater Repeater WiringRoberts Gordon Ultravac VFD Parameter Settings For Use WithVariable Frequency Drive Programming Altering VFD Parameters Parameter Factory New Number Name DefaultCommissioning the Corayvac System Setting The Corayvac End Burner VacuumEnd Vent Vacuum Approximate reading after adjustingPossible Damper Couplings’ Locations Parameter Factory New Number Name Default Setting Description Part Number Replacement PartsRoberts Gordon Ultravac Controller Replacement Parts Variable Frequency Drive Components Diagram Variable Frequency Drive Replacement PartsVariable Frequency Drive VFD Control Board Power LED4 24V Power 1 a Fuse 3 10080122 Eprom ChipVariable Frequency Drive 25 a or 10 a Fuse Troubleshooting Flow ChartTroubleshooting Flow ChartYes control board 24 V output Yes Troubleshooting Flow ChartTroubleshoot Ends Troubleshooting Flow ChartLimitations on Authority Representatives Warranty is Void ifROBERTS-GORDON will not PAY for

NEMA 4 specifications

The Roberts Gordon NEMA 4 is a leading example of industrial heating technology, specifically designed for demanding environments. Known for its ruggedness and efficiency, it meets the needs of various industries, including manufacturing, warehousing, and food processing. The robust design ensures that it can operate efficiently in harsh conditions, making it a popular choice for facilities where moisture, dust, and other contaminants are common.

One of the standout features of the Roberts Gordon NEMA 4 is its weatherproof and dust-tight enclosure, which adheres to the NEMA 4 classification. This means that the unit can withstand water splashes and rain, making it suitable for outdoor installations or areas where water exposure is likely. The housing is constructed from durable materials that resist corrosion, ensuring longevity and reliability.

In terms of technology, the Roberts Gordon NEMA 4 utilizes advanced infrared heating, which provides direct and efficient heat transfer. This type of heating warms objects and surfaces rather than the surrounding air, allowing for faster heat-up times and enhanced energy efficiency. The units are equipped with high-output infrared emitters, which are designed to maximize radiant heat output while minimizing energy consumption.

The operational characteristics of the Roberts Gordon NEMA 4 are also noteworthy. The units are designed to be user-friendly, featuring intuitive controls that allow for easy temperature adjustments and monitoring. Furthermore, they come equipped with automatic safety features, including over-temperature protection and fail-safe shutdown mechanisms, which enhance operational safety.

Another advantage of the Roberts Gordon NEMA 4 is its versatility. It can be configured for various applications, including ceiling-mounted installations or wall-mounted setups, depending on the specific heating needs of a facility. This adaptability allows for efficient space utilization in warehouses and production areas.

The energy efficiency of the Roberts Gordon NEMA 4 translates into cost savings for businesses. By providing targeted heating where it is needed most, the units help reduce overall energy expenditures. Additionally, the longevity of the unit minimizes the frequency of replacements, contributing to long-term value.

In summary, the Roberts Gordon NEMA 4 is a highly effective industrial heating solution characterized by its robust design, advanced infrared technology, versatility, and energy efficiency. It is well-suited for challenging environments and has been embraced by industries that demand reliable and efficient heating solutions.
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