SPX Cooling Technologies F400 user manual Troubleshooting, Trouble Cause Remedy

Page 14

Troubleshooting

Trouble

Cause

Remedy

Motor Will Not Start

Power not available at motor terminals

1. Check power at starter. Correct any bad connections be-

 

 

tween the control apparatus and the motor.

 

 

2. Check starter contacts and control circuit. Reset overloads,

 

 

close contacts, reset tripped switches or replace failed con-

 

 

trol switches.

 

 

3. If power is not on all leads at starter make sure overload and

 

 

short circuit devices are in proper condition.

 

 

 

 

Wrong connections

Check motor and control connections against wiring diagrams.

 

 

 

 

Low voltage

Check nameplate voltage against power supply. Check voltage

 

 

at motor terminals.

 

 

 

 

Open circuit in motor winding

Check stator windings for open circuits.

 

 

 

 

Motor or fan drive stuck

Disconnect motor from load and check motor and Geareducer

 

 

for cause of problem.

 

 

 

 

Rotor defective

Look for broken bars or rings.

Unusual Motor Noise

Motor running single-phase

Stop motor and attempt to start it. Motor will not start if single-

 

 

phased. Check wiring, controls and motor.

 

 

 

 

Motor leads connected incorrectly

Check motor connections against wiring diagram on motor.

 

 

 

 

Ball bearings

Check lubrication. Replace bade bearings.

 

Electrical unbalance

Check voltages and currents of all three lines. Correct if required.

 

Air gap not uniform

Check and correct bracket fits or bearing.

 

Rotor unbalance

Rebalance.

 

Cooling fan hitting guard

Reinstall or replace fan.

 

 

 

Motor Runs Hot

Wrong voltage or unbalanced voltage

Check voltage and current of all three lines against nameplate

 

 

values.

 

 

 

 

Overload

Check fan blade pitch. See Fan Service Manual. Check for drag

 

 

in fan drive train as from damaged bearings.

 

 

 

 

Wrong motor RPM

Check nameplate against power supply. Check RPM of motor

 

 

and gear ratio.

 

Bearings overgreased

Remove grease reliefs. Run motor up to speed to purge exces-

 

 

sive grease.

 

 

 

 

Rotor rubs stator bore

If not poor machining, replace worn bearing.

 

 

 

 

Wrong lubricant in bearings

Change to proper lubricant. See motor manufacturer’s instruc-

 

 

tion.

 

One phase open

Stop motor and attempt to start it. Motor will not start if single-

 

 

phased. Check wiring, controls and motor.

 

 

 

 

Poor ventilation

Clean motor and check ventilation openings. Allow ample venti-

 

 

lation around motor.

 

 

 

 

Winding fault

Check with Ohmmeter

 

 

 

 

Bent motor shaft

Straighten or replace shaft.

 

 

 

 

Insufficient grease

Remove plugs and regrease bearings.

 

 

 

 

Deterioration of or foreign material in

Flush bearings and relubricate.

 

grease

 

 

 

 

 

Bearings damaged

Replace bearings.

 

 

 

 

Incorrect fan blade pitch

See Fan Service Manual for blade pitching instructions.

 

 

 

Motor Does Not Come Up

Voltage too low at motor terminals be-

Check transformer and setting of taps. Use higher voltage on

To Speed

cause of line drop

transformer terminals or reduce loads. Increase wire size or

 

 

reduce inertia.

 

 

 

 

Broken rotor bars

Look for cracks near the rings. A new rotor may be required.

 

 

Have motor service man check motor.

14

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Contents Marley Class F400 Cooling Tower Contents Before Start-up Starting Procedure OperationPage Tower Maintenance Drift ELIMINATORS-Eliminators should be kept clean Water Treatment BLOWDOWN-% of Circulating RateMaintenance of Fill Performance Page ClassF400 Spare Parts Seasonal Shutdown InstructionsCooling Tower Cleaning Geareducer shutdown for 3 months or moreTroubleshooting Trouble Cause RemedyDavits, Derricks, and Hoists Inspection and Maintenance Schedule General RecommendationsInspection and Maintenance Notes Heat Transfer System StructureWater Distribution System Mechanical Equipment RPMManual 93-1288A
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F400 specifications

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