SPX Cooling Technologies F400 Inspection and Maintenance Schedule, General Recommendations

Page 16

Inspection and Maintenance Schedule

General Recommendations

—more frequent inspection and mainte- nance may be desirable

Fan and Fan Guard

Motor

Driveshaft and Guards

Geareducer

Eliminator

Fill

Cold Water Basin

Hot Water Distribution System

Float Valve

Suction Screen

Control Valves

Structural Members

Casing

Fan Cylinder

Stairs, Ladders, Walkway, Doors, Handrails

Davits, Derricks, Hoists

1.

Inspect for clogging

 

 

 

 

M

M

 

W

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check for unusual noise or vibration

D

D

D

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Inspect keys, keyways and set screws

S

S

S

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Make sure vents are open

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Lubricate (grease)

 

R

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Check oil seals

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Check operating oil level

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Check static oil level

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.

Check oil for water and sludge

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10.

Change oil

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11.

Check fan blade tip clearance

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.

Check water level

 

 

 

 

 

 

D

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13.

Check for leakage

 

 

 

W

 

S

S

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14.

Inspect general condition

S

S

S

S

Y

S

Y

S

Y

S

S

S

Y

S

S

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15.

Tighten loose bolts

S

S

S

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16. Clean

R

R

R

R

R

R

S

R

R

R

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17.

Repaint

R

R

R

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18.

Rebalance

R

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19.

Inspect/repair for safe use

Y

 

Y

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20.

Inspect and repair before each use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D–Daily W–Weekly M–Monthly Q–Quarterly S–Semiannually Y–Yearly R–as Required

16

Image 16
Contents Marley Class F400 Cooling Tower Contents Before Start-up Starting Procedure OperationPage Tower Maintenance Drift ELIMINATORS-Eliminators should be kept clean Water Treatment BLOWDOWN-% of Circulating RateMaintenance of Fill Performance Page ClassF400 Spare Parts Seasonal Shutdown InstructionsCooling Tower Cleaning Geareducer shutdown for 3 months or moreTroubleshooting Trouble Cause RemedyDavits, Derricks, and Hoists Inspection and Maintenance Schedule General RecommendationsInspection and Maintenance Notes Water Distribution System StructureHeat Transfer System Mechanical Equipment RPMManual 93-1288A
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F400 specifications

The SPX Cooling Technologies F400 is an advanced cooling tower renowned for its robust design, efficiency, and versatility in industrial applications. Engineered with cutting-edge technologies, the F400 addresses the demanding thermal management needs of various sectors, including power generation, oil and gas, and manufacturing.

One of the standout features of the F400 is its modular design, allowing for seamless scalability. This design enables businesses to adapt their cooling solutions to fluctuating demand without compromising on performance. The ability to integrate multiple units into a singular system provides flexibility in addressing specific cooling needs while maintaining operational efficiency.

The F400 employs patented air and water flow technologies that enhance its heat transfer capabilities. The combination of optimized fan design and advanced drift eliminators maximizes air circulation while minimizing water loss, making it an environmentally friendly choice. The use of high-efficiency fans contributes to lower energy consumption, thus reducing operational costs and supporting sustainability initiatives.

Another key characteristic of the F400 is its durable construction. Built with corrosion-resistant materials and components, it is designed to withstand harsh environmental conditions, ensuring longevity and reliability. The tower's modular fill design enhances thermal performance while simplifying maintenance, as individual components can be accessed easily for inspection and cleaning.

The F400 is equipped with advanced monitoring and control systems that enable real-time performance assessments. These systems provide operators with valuable insights into operational efficiency, enabling proactive maintenance and troubleshooting, further enhancing productivity while reducing downtime.

Additionally, the F400’s quiet operation is a significant benefit for installations in urban or noise-sensitive areas. The sound suppression features ensure that the cooling tower blends seamlessly into its surroundings without causing disturbances.

Overall, the SPX Cooling Technologies F400 represents a significant leap forward in cooling tower technology, combining efficiency, adaptability, and durability. Its features make it a leading choice for industries that require dependable cooling solutions, underscoring SPX Cooling Technologies' commitment to innovation and excellence in thermal management.