Toshiba HV6AS Main Circuit Cable Connections, Pass Cable Through Insulating Cylinder

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INSTALLATION

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MAIN CIRCUIT CABLE CONNECTIONS

Cables which connect to the circuit breaker should be routed to avoid interference with sharp edges and moving parts. Minimum bending radius for the type of cable used should be observed.

Power cables should be braced and/or laced to withstand short-circuit forces wherever such cables are unsupported. Power cables should be adequately sized to carry the maximum continuous current in accordance with NEC requirements and should have an adequate voltage rating. Cables should be dressed and terminated as appropriate to the voltage class and cable manufacturer’s recommendations. When terminating shielded cables, use termination kits appropriate for the system voltage to taper the insulation and reduce electrical stress. Follow the manufacturer’s installation instructions provided with the termination kit.

To connect cables, follow the steps below:

1.Pass the cable through the insulating cylinder (six cylinders are supplied with the circuit breaker) (Fig. 15).

2.Fasten the cable to the main circuit terminal (Fig. 16). Use 35 mm Class 8.8 M10 or M12

hex head bolts, 2 flat washers, a lock washer and a nut. While securely preventing the bolt from rotating with a wrench, torque the nut to 250-315 kgf-cm (18-23 ft-lb) for M10 bolts or 450-565 kgf-cm (32-41 ft-lb) for M12 bolts.

Use two wrenches to torque the connection to prevent

CAUTION applying excessive force to the terminal which can damage the frame.

3.Fasten the insulating cylinder in place, then check to make sure that the hook is engaged (Fig. 17).

Fig. 15 Pass Cable Through Insulating

Cylinder

Fig. 16 Fasten Cable to Main Circuit

Terminal

Fig. 17 Fasten Insulating Cylinder

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Contents Installation Operation Maintenance Page For the Installation, Operation and Maintenance Page Read Safety Signs SafetyImportant Messages Qualified Operators only Safety CodesQualified person must Safety Table of Contents Inspection During Storage Introduction Components Legend General DescriptionGeneral Description Safety DevicesNever lay the circuit RECEIVING, Inspection and HandlingReceiving and Unpacking Acceptance InspectionHandling and Moving RECEIVING, Inspection and HandlingRating Verification InstallationMounting the Circuit Breaker to a Panel InstallationPanel Cutout Dimensions Mounting Breaker to Flat Plate or Angles Mounting Directly to a ShelfPass Cable Through Insulating Cylinder Main Circuit Cable ConnectionsProper grounding Ground ConnectionsControl Circuit Connections Additional Auxiliary Switch OptionalElectrical Checks GeneralManual Operation OperationOn red Electrical Operation Symbol DescriptionElectrical Operation Flow Chart for MU and ML Type Breakers 125 VDC Control Circuit Schematic for U Type Circuit Breaker PR3 REC LS2 LS1 Removing Plug From UV Trip Device Undervoltage TripServicing Equipment MaintenanceMaintenance Program Maintenance RecordTightening Torques Recommended Inspection and Maintenance TypesCheck Points for Periodic Inspection Check Points for Inspection cont’d Test Equipment Vacuum CheckVoltage CriteriaDisposal DisposalStorage StorageInspection During Storage Specifications 34 Warranty and Limitation of Liability Toshiba

HV6AS specifications

The Toshiba HV6AS is a sophisticated high-voltage IGBT (Insulated Gate Bipolar Transistor) module, primarily designed for demanding applications in industrial and energy sectors. This module stands out due to its superior performance characteristics, which allow it to handle high voltages while delivering optimal efficiency and reliability.

One of the key features of the HV6AS is its high voltage rating, typically around 650V, making it suitable for various applications including motor drives, renewable energy systems, and UPS (Uninterruptible Power Supply) systems. This voltage capacity enables the module to effectively control large power loads, ensuring excellent performance in high-demand environments.

The HV6AS adopts cutting-edge technologies that improve its operational efficiency. The design incorporates advanced thermal management features, which help in enhancing its reliability and lifespan. Integrated with a robust heat sink, the module efficiently dissipates heat generated during operation. This is crucial as increased temperatures can lead to reduced performance and potential failure.

Additionally, the HV6AS utilizes a double-sided cooling structure, which allows for superior thermal conductivity and enables the module to perform optimally in high-temperature conditions. This aspect is particularly important for applications in renewable energy, such as solar inverters, where efficiency and durability are key.

Another notable characteristic of the HV6AS is its fast switching capability. The IGBT technology allows for rapid switching between on/off states. This feature is essential in applications such as pulse-width modulation (PWM), contributing to improved power conversion efficiency. The high switching frequency capability means that systems can operate more efficiently, resulting in lower energy losses.

Toshiba’s HV6AS also focuses on enhancing productivity through simplified circuit design. Its compact form factor means that it can be easily integrated into existing systems, saving space and simplifying installation processes. The module’s compatibility with existing drive technologies allows for seamless upgrades to newer systems without significant changes to the overall architecture.

In summary, the Toshiba HV6AS is a highly versatile IGBT module characterized by its high voltage capability, advanced thermal management, fast switching speed, and compact design. These factors make it an excellent choice for a wide array of high-performance applications in various industries, driving innovation towards more efficient and sustainable power solutions. Whether in industrial automation or renewable energy, the HV6AS sets a benchmark for reliability and effectiveness in power electronics.