Toshiba R410A service manual Connecting method of the duct

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Installation reference (Example for RAV-SM801BT model)

The air supply ducting work is classified in two ways, one is branched by the round ducts, and the other is branched by the square ducts. (Be sure to divide the air supply duct into three or more branches.)

<Round duct>

In case of the round duct, use the thermal insulator of thickness 25mm or more and inner diameter 150mm or more to the duct board.

(If the inner diameter is not enough, resistance increase, as the result, air does not flow smoothly and loss of the static pressure increases.) For the thermal insulator, use high-density glass wool of 24kg/m3 or equivalent.

<Square duct> (Reference for square duct)

When using the square duct, change the type of the air supply flange from round type to square flange at the local site.

In case of the square duct, apply the thermal insulator of thickness 25mm or more to the duct board. For the thermal insulator, use high-density glass wool of

25mm or more

Density of thermal insulator (glass wool) is 24 kg/m³ or equivalent.

weight 64kg/m3.

Ø150mm or more

Connecting method of the duct

1. Supply air side <Round duct>

Thermal insulator

Thermal insulator

with sticking material

at indoor unit side

(50mm-width, 6mm-thickness)

Stuck already at

 

Aluminum tape

(shipment from the factory)

(Seal : 50mm-width)

 

Duct board

 

 

 

 

 

 

 

 

Density of thermal

 

 

 

 

 

 

 

 

 

 

 

insulator (glass wool) is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

64 kg/m³ or equivalent.

 

 

 

 

 

 

 

 

 

 

 

25mm or more

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Square duct>

Thermal insulator with

Thermal insulator

sticking material

(50mm-width, 6mm (t))

at indoor unit side

 

Stuck already at

Aluminum tape

(shipment from the factory)

(Seal : 50mm-width)

 

Fit to the arrow direction by pushing.

Round duct

 

Thermal insulator

Flange

25mm-thickness,

 

(24kg/m³ or equivalent )

 

Screws

(6 pieces)

Seal/thermal insulator with sticking material (25mm-width, 6mm (t))

Fit to the arrow direction by pushing.

Attach by pushing to the arrow direction. (Outside corner direction)

Square duct board

(25mm-thickness, )

Screws

(6 pieces)

Indoor unit side

Flange (procured locally)

Seal/thermal insulator with sticking material (25mm-width, 6mm (t))

Fit the seal/thermal insulator (25mm-width, 6mm-thickness) by pushing to the arrow direction so that no gap can be found between the flange and the round duct.

Fig. 2 (a)

64kg/m³ or equivalent

Fig. 2 (b)

CAUTION

Incomplete thermal insulation of the supply air flange and sealing may cause dew drops.

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Contents Split Type Adoption of NEW Refrigerant AccessoriesApplicable Controls Accessory parts and Parts to be procured locallyProgram Weekly Timer Type Concealed Duct TypeConnect the connecting cable correctly Precautions for SafetyNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyInappropriate grounding may cause electric shock Before installation Accessory and RefrigerantSelection of Installation Accessory and Installation PartsObstacle at front side Upper side is free Installation PlaceNecessary Space for Installation Obstacle at rear side Upper side is freeInstallation of Outdoor Unit Selection of InstallationPiping connection Optional Installation Parts Local ProcureRefrigerant Piping Connection For ReferenceHow to remove the front panel Knockout procedureKnockout of Pipe Cover Projection margin in flaring B Unit mm Flaring Refrigerant PipingPipe Forming/End Positioning Flaring size a Unit mmOuter diam. of copper pipe Tightening torque Tightening of Connecting PartRefrigerant Piping RequirementAir Purge EvacuatingVacuum pump Charge port How to open the valveEvacuating Valve sizeElectrical Work SM560AT-E How to remove the valve coverHow to wire Stripping length power cord and connecting cableCheck and Test Operation Final Installation ChecksSelf-Diagnosis by LED Indication New tools for R410A Changes in the product and componentsNew tools for R410A Applicable to R22 model Changes Precautions for Safety RAV Length of refrigerant pipe Single unitIn installation Selection of Installation Liquid side Gas side Outer diameter Thickness Ø9.5 Ø15.9 Outer dia. of copper pipe R410A Projection margin in flaring B Unit mmOuter dia Outer dia. of copper pipe Tightening torque Valve at gas sideEvacuating How to close the valve Single phase 50 Hz SM1100AT-E SM1400AT-E Power supply 220 240Mm2 or more Useful Functions Final Installation Checks Precautions for Safety Accessories Sold SeparatelyRemote controller RAV-SM561BT-E/RAV-SM801BT-E RAV-SM1101BT-E/RAV-SM1401BT-E Indoor unit Parts NameOutdoor unit Display section Parts Name of Remote ControllerOperation section Stop Turn on the main power switch and/or the leakage breakerCorrect Usage PreparationStart Mode select button ModeTemperature button When restarting the operation after stopTimer operation Timer OperationClear of timer operation Get uniform circulation of room air Hints for Economical OperationDo not open doors and windows more often than necessary Window curtainsChecks before operation MaintenanceCleaning of remote controller If you do not plan to use the unit for more than 1 monthAIR Conditioner Operations and Performance Be careful with noise or vibrations RE-INSTALLATIONDo not install the air conditioner in the following places Troubles and CausesInoperative Auto Separate sold parts Part name ’ty Shape Standard wired remote ControllerPart name ’ty Shape Precautions for Safety Inappropriate grounding may cause electric shock Secure the space required to installation and servicing Selection of Installation PlaceInstallation space Selection of installation place AdviceInstallation procedure Installation of Indoor UnitRAV-SM1101, 1401BT Installation of Indoor UnitDimension External viewClamp mounting Removal of air filter Installation of remote controller Sold separatelyMounting of clamp Accessory Hanging down of indoor unitQuality of supplying grilles Restriction to installationInstallation clearance Ledge ceiling concealed duct typeAIR Ducting Work Static pressure characteristics of each modelRAV-SM1101BT Round duct AIR Ducting WorkConnecting method of the duct General cautions Points at installation workHanging of indoor unit Mounting of remote controllerMounting of filter and canvas for suction port Thermal-insulating process Drain Piping WorkPiping material Piping and cautionsAfter electric piping work Drain-upConnection of the drain hose Check of water drainTightening torque of flare pipe connections Permissible piping length and heatFlaring dia meter size a Unit mm Tightening connectionUse a vacuum pump Packed valve handling precautionsOpen valve fully Gas leak check801, 1101, 1401 type valve at gas side For 801, 1101, 1401AT modelElectrical Work Cabling Remote controller cablingCabling diagram Electrical WorkBefore test run How to execute a test runCase of wired remote controller Test RUNConfirmation and check TroubleshootingConfirmation of error history Procedure DescriptionNotification Applicable ControlsAutomatic address To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller Applicable ControlsTo secure better effect of heating Change of lighting time of filter signClean the Return grilles with water INSTALLATION/SERVICING ToolsMaintenance Cleaning of Return grilleContents AccessoriesRBC-EXW21E FeaturesTurn on the power supply of the air conditioner How to check the program operation timeSetting error display Present time display Timer set buttonCancel button Holiday setting indication markHeating Operation procedureTurn on the power supply of the air conditioner Setup of the day of the weekNext set up the operation time to the program 2 When push SET Button,Set error When ON/OFF time is set as follows, Error is displayedClear of a part of the program Clearance of Holiday setupPush DAY button and put the operation To be checkedOperation of program weekly timer and air conditioner Matters to be memorized Power failureResuming of operation RBC-AS21E Start/Stop button Check button Used in servicing Temperature Setup buttonSelected mode displays Heat pump type Selected mode displays Cooling only typePush button Push button to select fan speed Power supplyPush either or set to Auto Recommended temperature Automatic Cool/HeatRequirement to install Remote controller Accessory partsHow to install remote controller Requirement for installation Multiple remote controllersHow to perform cabling of the remote controller Accessory partsRequirement for installation Multiple remote controllers Remote controller test run setupProgram weekly timer test run setup Accessory parts Part Name ’tyHow to install the program weekly timer Requirement to install Program weekly timerRequirement to install the remote sensor Accessory partsHow to install the remote sensor Maintenance of filter sold separately SpecificationsSafety Cautions Installation of filter sold separatelyHigh-Efficiency filter 65% Model TCB-UFM11BE Installation of high-efficiency filterSetup of fan when building in the high-efficiency filter High-Efficiency FilterAmmonium Filter Model TCB-DF11BE-AM Setup of fan when building in the filter sold separatelyDeodorant Filter, Ammonium Filter Deodorant Filter Model TCB-DF11BE

R410A specifications

Toshiba R410A is a highly regarded refrigerant known for its efficiency and environmental benefits. This hydrofluorocarbon (HFC) mixture is widely used in various air conditioning and refrigeration applications due to its excellent thermodynamic properties. One of the standout features of R410A is its superior energy efficiency, which contributes to lower energy consumption and reduced CO2 emissions in HVAC systems.

One significant advantage of R410A over older refrigerants, such as R22, is its lower ozone depletion potential (ODP). R410A has an ODP of zero, making it a more environmentally friendly choice. This characteristic aligns with global initiatives aimed at protecting the ozone layer and promoting sustainable practices. The shift to R410A has been supported by government regulations in many countries, phasing out older, more harmful refrigerants.

Toshiba has incorporated advanced technologies in its R410A compatible products, enhancing performance and reliability. Among these technologies is the inverter technology that allows the compressor to operate at variable speeds. This functionality leads to improved temperature regulation, reduced noise levels, and further energy savings. Inverter systems provide precise control over the cooling and heating processes, allowing for a comfortable indoor environment while minimizing wastage of energy.

R410A also exhibits excellent heat transfer properties, which boosts cooling capacity. This feature makes it suitable for large-scale HVAC systems, including commercial and industrial applications. Its high-pressure characteristics enable the design of more compact and efficient components, allowing for smaller units and easier installation.

Furthermore, Toshiba's dedication to technological innovation is visible in its commitment to research and development. The company continuously strives to optimize systems that utilize R410A, focusing on reliability and longevity. This includes improved compressor designs, enhanced heat exchangers, and the integration of smart controls that adapt to the varying load conditions in real-time.

In terms of safety, R410A is classified as non-toxic and non-flammable under normal conditions, making it a safe choice for use in residential and commercial settings. However, it is important to note that R410A operates at higher pressures compared to traditional refrigerants, necessitating proper equipment design and handling procedures.

In conclusion, Toshiba R410A stands out in the market for its energy efficiency, environmental safety, and technological advancements. It is an ideal refrigerant for modern HVAC applications, contributing to both comfort and sustainability. As the industry continues to evolve, R410A remains a pivotal element in the quest for responsible and efficient refrigeration solutions.