BENDIX TABS-6 TRAILER ABS MODULE manual SD-13-4767, Introduction

Page 1

SD-13-4767

Bendix® TABS-6 Trailer ABS Module

 

 

 

The ECU Connector

ECU Cover

3/8" NPT Control

ECU Pin-out Label

Varies for Standard and

(Sealed)

(See Page 31)

Premium - See Chart

Port with

 

Integral Filter

 

 

 

ECU Connector

 

 

 

Cover

 

 

Integrated

(Removable)

 

 

 

 

 

Modulator

 

 

The Standard TABS6

Relay Valve

 

Wheel Speed

 

 

Sensor

Module uses a

 

 

5-Pin Connector

 

 

Connectors

 

 

 

 

Through-holes

 

 

 

for Frame

 

 

3/4" NPT

(Chassis)

 

 

Mounting

 

 

Supply Port

 

The Premium TABS6

 

 

Four (4) 3/8" NPT

Part Number

 

 

Module uses an

Delivery Ports

To Remove Cover

Label

18-Pin Connector

(To Brake Chambers)

(See Page 31)

Slide Lock Tab

 

FIGURE 1 - TABS-6 standard and Premium MODULeS

INTRODUCTION

The Bendix® TABS-6 module is an integrated trailer ABS controller and modulator for air-braked heavy-duty trailers, semi-trailers and dollies. The module acts as a relay valve during normal braking, but during ABS events, it will intervene to help improve stability. All modules include an Electronic Control Unit (ECU) and Modulator Relay Valve (MRV) which are integrated into a single self-contained 2S/1M (two-sensor, one modulator) trailer ABS unit. The Premium TABS-6 module is auto-configurable to control more sensors and modulators (up to 4S/3M) from its default 2S/1M.

Bendix® TABS-6 modules also feature:

Internal electrical connections to the primary MRV, eliminating the need for external pigtail harnesses.

Optional mounting to the service reservoir or to the chassis, without additional brackets.

Blink code diagnostics and support for advanced diagnostic tools.

Support for Power Line Carrier (PLC) communication to the towing vehicle.

A pressure equalizing valve in the sealed ECU housing to give improved protection from water, etc.

A locking dust cover to provide additional electrical connector and cable protection.

A serviceable nylon filter to help prevent foreign material from entering the control port.

TABLE OF CONTENTS

PAGE

General System Information

 

Introduction . . . . . . . . . . . . . . . .1

Safe Maintenance Practices . . . . . . . . . 2 Components . . . . . . . . . . . . . . . 2

Mounting Configurations . . . . . . . . . . .2 PLC Communications . . . . . . . . . . . .2

Wiring Harness (Pigtail) . . . . . . . . . . . 3 Power and Ground . . . . . . . . . . . . . . . . . . . . . . . . . .4

ABS Indicator Lamp . . . . . . . . . . . . .4 Wheel Speed Sensors . . . . . . . . . . . .5

BR9235ABS Modulator Valve . . . . . . . . 5 J1708/J1587 Diagnostic Link . . . . . . . . . 6

Auxiliary I/O . . . . . . . . . . . . . . . .6 ABS FlexProgram . . . . . . . . . . . . .6

Customer Scratch Pad . . . . . . . . . . . . . . . . . . . . . . .6 Power-up Sequence . . . . . . . . . . . . 6

ABS Operation . . . . . . . . . . . . . . .7 Auto-Configuration . . . . . . . . . . . . . 8

Odometer Function . . . . . . . . . . . . .8 Non-standard Tire Size . . . . . . . . . . . 8

Diagnostic Trouble Code Detection . . . . . . .8 Blink Code Diagnostics . . . . . . . . . . . 9

Bendix ABS Diagnostic Tools . . . . . . . . .13 Contacting Bendix . . . . . . . . . . . . .14

Servicing the Module . . . . . . . . . . . .14 Removing the Module . . . . . . . . . . . 14

Service Replacement using the Module . . . . 15 Reinstallation . . . . . . . . . . . . . . .15

Leakage And Operational Tests . . . . . . . .15 ABS Wiring . . . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . 17-27



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Contents Introduction SD-13-4767Power Line carrier plc Communications Mounting configurationsComponents ECU Connectors Pigtail Wiring HARNESSesABS Indicator Lamp Power and GroundBendix BR9235 ABS Modulator Relay Valves Bendix WS-24Wheel Speed SensorsPOWER-UP Sequence J1708/J1587 Diagnostic LinkAuxiliary I/O ABs Flex ProgramABS Operation ABS System Status IndicatorsDiagnostic trouble code Detection AUTO-CONFIGURATIONOdometer Function NON-STANDARD Tire SizePartial ABS Shutdown Blink Code DiagnosticsResetting ABS Configuration Display Configuration1st 2nd Fault Description Repair Information J1587 Display Odometer MileageFault Description Repair Information Trailer-Mounted ABS Indicator Lamp J1587 DiagnosticJ1587 J1587 SID FMI Bendix Trdu Trailer Remote Diagnostic Unit Tool Using hand-held or pc-based diagnosticsBendix ACom Diagnostic Software Features of the Bendix Trdu ToolPLC Diagnostic Tool Bendix Trdu Tool Reset FunctionMpsi Bendix Cartridge How the Bendix Trdu Tool OperatesReinstallation of the TABS-6 module Service Replacement of Other ABS ControllersServicing the TABS-6 Module Removing the TABS-6 moduleLeakage and Operational Tests ABS WiringTroubleshooting Electrical Schematics Troubleshooting System Schematics 2S/2M Side Control 4S/2M Side Control 4S/3M SIDE/AXLE Control ABS Indicator Lamp Circuitry Troubleshooting FlowchartsPage Section B Power-Up Sequence Dash-Mounted ABS Indicator Lamp To Read/Clear Diagnostic Troubleshooting Codes DTCs Power Section D Diagnostic Trouble Code DTCTrdu tool LED Quick Reference ABS Modulator DTCPage Section F Troubleshooting Power Supply SR Sensor Section G Troubleshooting the WS-24WHEEL Speed Sensors WSSSL Sensor Section H Troubleshooting Modulator Relay Valves Software Revision Level ECU Part Number LabelDocument Revision Level