SAFE MAINTENANCE PRACTICES WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO AVOID PERSONAL INJURY OR DEATH:
When working on or around a vehicle, the following general precautions should be observed at all times:
1.Park the vehicle on a level surface, apply the parking brakes, and always block the wheels. Always wear safety glasses.
2.Stop the engine and remove ignition key when working under or around the vehicle. When working in the engine compartment, the engine should be shut off and the ignition key should be removed. Where circumstances require that the engine be in operation, EXTREME CAUTION should be used to prevent personal injury resulting from contact with moving, rotating, leaking, heated or electrically charged components.
3.Do not attempt to install, remove, disassemble or assemble a component until you have read and thoroughly understand the recommended procedures. Use only the proper tools and observe all precautions pertaining to use of those tools.
4.If the work is being performed on the vehicle’s air brake system, or any auxiliary pressurized air systems, make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle. If the vehicle is equipped with an
5.Following the vehicle manufacturer’s recommended procedures, deactivate the electrical system in a manner that safely removes all electrical power from the vehicle.
6.Never exceed manufacturer’s recommended pressures.
7.Never connect or disconnect a hose or line containing pressure; it may whip. Never remove a component or plug unless you are certain all system pressure has been depleted.
8.Use only genuine Bendix® replacement parts, components and kits. Replacement hardware, tubing, hose, fittings, etc. must be of equivalent size, type and strength as original equipment and be designed specifically for such applications and systems.
9.Components with stripped threads or damaged parts should be replaced rather than repaired. Do not attempt repairs requiring machining or welding unless specifically stated and approved by the vehicle and component manufacturer.
10.Prior to returning the vehicle to service, make certain all components and systems are restored to their proper operating condition.
1. For vehicles with Antilock Traction Control (ATC), the ATC function must be disabled (ATC indicator lamp should be ON) prior to performing any vehicle maintenance where one or more wheels on a drive axle are lifted off the ground and moving.
COMPONENTS
Installations of the
• Bendix®
• Bendix® BR9235™ Pressure Modulator Valves (0, 1, or 2 depending on configuration). See page 5.
•
• Pigtail wiring harness(es) as needed. See page 3.
MOUNTING configurations
Tank (Nipple) Mount
The
Frame (Chassis) Mount
The
Power Line carrier (plc)
Communications
Since March 1, 2001, all new towed vehicles transmit a signal over the power line to an in‑cab trailer ABS Indicator Lamp. The signal, using a heavy vehicle industry standard known as “PLC4Trucks,” is typically broadcast by the trailer ABS ECU over the blue wire (power line) of the J560 connector. See Figures 2 and 3.
Identifying and Measuring the PLC Signal
A
Diagnostic tools are available that detect the presence of a PLC signal and perform further system diagnostics directly on the power line. For more information on these diagnostic tools, contact Bendix or refer to your local authorized Bendix dealer or distributor.
An oscilloscope can also be used to verify the presence and strength of a PLC signal on the power line. The PLC signal is an amplitude and frequency modulated signal. Depending on the load on the power line, the amplitude of the PLC signal can range from 5.0 mV