BENDIX SD-30-4250 manual Piston Assembly

Page 18

34

297676

33

16

FIGURE 35

Without removing tool 297676, insert the nut(33) into the valve body(16), screw and tighten it to a torque of 330 ft. lbs. with a spanner wrench. (See Figure 35)

NOTE: Tool 297676 for the teflon glide rings will come out as the nut is screwed into the valve body. Lock the nut in the valve body by staking the edge of the valve nut into the valve body.

PISTON ASSEMBLY

5.Refer to Figure 37. Install stop washer (56), limiting valve stem(54), limiting body(53), in the appropriate end of the piston(48). Apply a small amount of LOCTITE 222 on the threads of the limiting body nut(52) and install the nut in the piston. Torque the nut to 17 foot pounds using the 6mm hollow hex wrench (Tool 297660) and a 6 mm socket.

From the opposite end of the piston install one of the two ball valves (29), the spring (57), ball valve (29), stop washer (56), limiting valve stem (55), limiting body (53). Apply a small amount of locktite 222 on the threads of the limiting body nut (52) and install the nut in the piston. Torque the nut 17 foot pounds using the 6mm hollow hex wrench and a 6mm socket.

51

50 46

49

29

47

FIGURE 36

52

55

56

57

56

54

52

 

 

 

48

 

 

 

53

 

29

 

29

 

53

FIGURE 37

NOTE: The limiting valve stems (54&55) must be installed in the same end of the piston as they were removed. Reference Disassembly, Step 10. When installing new stems (54&55), the shorter stem must be installed facing the valve body housing side.

Install the ball screw by inserting it into the piston (48). (See Figure 36)

18

Image 18
Contents II. Operation Mechanical OperationGeneral III Technical Data Preventive Maintenance Table of ContentsHydraulic Operation Delivery from Power Steering Gear Identification III. Technical DataIV. Preventive Maintenance Power Steering OILDraining and Filling the System Output Shaft Boot Seal VI. Removing the Power Steering GearOutput Shaft Sector Teeth Adjustment IMPORTANT! Please ReadVII. Special Tool Requirements Output Shaft Removal10 11 Page Page Piston Removal & Disassembly Housing Disassembly Side Cover Disassembly Valve Body and Spindle DisassemblyPressure Relief Bypass Valve Disassembly Spindle Disassembly Cleaning and Inspection Output Shaft DisassemblyIX. Reassembling the Power Steering Unit InspectionSpindle Assembly Valve Body Refer to FigurePiston Assembly Housing Assembly 26 25 24 Housing & Valve Body Assembly Page PRESSURE, Flow and Leakage Tests Adjusting the Piston Sector Tooth BacklashRelief Pressure Test Power Steering Pump System Back Pressure CheckThermometer XI. Troubleshooting Preliminary ChecksSymptom Troubleshooting Chart CauseRemedy Cause