BENDIX SD-30-4250 manual Cause

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SYMPTOM

5.Power steering operates normally but is intermittently hard.

6.Oil leaks.

7.Power steering stiff when turning steering wheel quickly.

8.Power steering does not return correctly.

9.Power steering operates but with noise turbulence or vibration.

CAUSE

A.Faulty operation of pressure pump.

B.Low oil level.

C.Dirty oil.

A.Faulty or incorrectly installed seal rings.

B.Hose or hose connections.

A.Faulty operation of hydraulic pump.

B.Restricted hose.

C.Incorrect hose size.

A.Front axle assembly.

B.Lower steering gear parts deformed as a result of accident or breakdown in the rotary valve unit.

C.Low tire pressure.

D.Bind in intermediate shafts.

A.Unsuitable oil.

B.Dirt inside the pressure pump.

C.Oil reservoir filter blocked.

D.Piping contacting part

of the bodywork, causing vibrations (particularly the pressure feed pipe).

E.Reservoir oil level low.

REMEDY

A.Check pump to performance specification. Overhaul

by authorized workshop if required.

B.Check oil level.

C.Change oil.

A.Clean and dry the outside of the power steering body and take the vehicle out on test to locate the leak.

B.Tighten or replace.

A.Check pump to performance specifications. Overhaul

by authorized workshop.

B.Replace incorrect or unserviceable hoses.

C.Replace incorrect or unserviceable hoses.

A.Lubricate front axle assembly. Check for damaged or worn parts.

B.Replace the ball screw assembly.

C.Inflate tires to correct pressure.

D.Determine cause and correct.

A.Drain oil and fill up with recommended grade.

B.Overhaul by authorized workshop.

C.Replace filter.

D.Space pipe from bodywork. If not possible, insulate with a rubber spacer.

E.Fill up to level and check installation.

BW1450 © 2002 Bendix Commercial Vehicle Systems LLC All rights reserved. 3/2002 Printed in U.S.A.

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Contents II. Operation Mechanical OperationGeneral Table of Contents III Technical Data Preventive MaintenanceHydraulic Operation Delivery from III. Technical Data Power Steering Gear IdentificationIV. Preventive Maintenance Power Steering OILDraining and Filling the System IMPORTANT! Please Read VI. Removing the Power Steering GearOutput Shaft Sector Teeth Adjustment Output Shaft Boot SealOutput Shaft Removal VII. Special Tool Requirements10 11 Page Page Piston Removal & Disassembly Housing Disassembly Valve Body and Spindle Disassembly Side Cover DisassemblyPressure Relief Bypass Valve Disassembly Inspection Output Shaft DisassemblyIX. Reassembling the Power Steering Unit Spindle Disassembly Cleaning and InspectionValve Body Refer to Figure Spindle AssemblyPiston Assembly Housing Assembly 26 25 24 Housing & Valve Body Assembly Page System Back Pressure Check Adjusting the Piston Sector Tooth BacklashRelief Pressure Test Power Steering Pump PRESSURE, Flow and Leakage TestsThermometer Preliminary Checks XI. TroubleshootingSymptom Troubleshooting Chart CauseRemedy Cause