BENDIX SD-30-4250 IV. Preventive Maintenance, Power Steering OIL, Draining and Filling the System

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IV. PREVENTIVE MAINTENANCE

POWER STEERING OIL

It is important that an approved oil be used to assure proper operation of the power steering unit. The vehicle manufacturer’s recommendations should be adhered to.

Once an oil type is in use, it should never be mixed with any other type. If it should become necessary to change types of oil, the entire system must be drained following the procedure below.

DRAINING AND FILLING THE SYSTEM

1.Lift the front axle sufficiently to raise the wheels clear of the ground.

2.Disconnect the return line at the valve body outlet port. The outlet port is identified by the arrow which flows out of the gear. Turn the steering wheel to the left as far as it will go. Run the engine for 10 seconds at the most until the oil is drained from the reservoir and pump. Switch off the engine and turn the steering wheel backwards and forwards from full lock to full lock until all the oil is drained out.

3.Clean the outside of the reservoir. Remove the old filter element. Oil the filter support and assemble with a new filter.

4.Fill reservoir full of oil.

5.Turn the engine over with the starter motor. (Must be done in a manner that the engine does not start.) Add oil as the level drops to avoid air being drawn into the system.

 

 

 

RECIRCULATING

 

 

 

BALLS

ROTARY VALVE

 

SPINDLE (BALL

LIMITING

SCREW)

 

 

 

 

VALVE NUT

POPPET

HOUSING

GLIDE RING (3)

 

 

 

 

INPUT

SHAFT

SEAL & GLIDE

RINGS

PISTON

VALVE

STOPOUTPUT SHAFT SECTOR GEAR

BALL BEARING

 

 

 

PITMAN

 

 

 

ARM NUT

 

NEEDLE BEARING

 

 

TORSION BAR

O-RING (3)

BOOT

OUTPUT

 

 

SHAFT

 

 

 

FIGURE 5

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Contents II. Operation Mechanical OperationGeneral III Technical Data Preventive Maintenance Table of ContentsHydraulic Operation Delivery from Power Steering Gear Identification III. Technical DataIV. Preventive Maintenance Power Steering OILDraining and Filling the System Output Shaft Boot Seal VI. Removing the Power Steering GearOutput Shaft Sector Teeth Adjustment IMPORTANT! Please ReadVII. Special Tool Requirements Output Shaft Removal10 11 Page Page Piston Removal & Disassembly Housing Disassembly Side Cover Disassembly Valve Body and Spindle DisassemblyPressure Relief Bypass Valve Disassembly Spindle Disassembly Cleaning and Inspection Output Shaft DisassemblyIX. Reassembling the Power Steering Unit InspectionSpindle Assembly Valve Body Refer to FigurePiston Assembly Housing Assembly 26 25 24 Housing & Valve Body Assembly Page PRESSURE, Flow and Leakage Tests Adjusting the Piston Sector Tooth BacklashRelief Pressure Test Power Steering Pump System Back Pressure CheckThermometer XI. Troubleshooting Preliminary ChecksSymptom Troubleshooting Chart CauseRemedy Cause