BENDIX SD-30-4250 manual III Technical Data Preventive Maintenance, Table of Contents

Page 2

 

 

TABLE OF CONTENTS

 

 

 

 

Page No.

I.

DESCRIPTION

 

2

II.

OPERATION

 

2-4

 

1.

General

2

 

2.

Mechanical Parts

2

 

3.

Hydraulic Parts

2, 3

 

4.

Power Steering Identification

4

III.

TECHNICAL DATA

 

4

IV.

PREVENTIVE MAINTENANCE

4-5

 

1.

Power Steering Oil

4

 

2.

Draining and Filling the System

4

 

3.

Change Intervals

5

 

4.

Output Shaft Sector Teeth Adjustment

5

 

5.

Output Shaft Boot Seal

5

V.

CAUTION NOTE

 

5

VI.

REMOVAL

 

6

VII.

SPECIAL TOOL REQUIREMENTS

6-7

VIII.

DISASSEMBLY

 

9-16

 

1.

General

9-11

 

2.

Piston

11-13

 

3.

Main housing

13

 

4.

Side cover

13

 

5.

Valve Body

14

 

6.

Pressure Relief Valve

15

 

7.

Output shaft

16

 

8.

Cleaning

16

 

9.

Inspection

16

IX.

REASSEMBLY

 

16-23

 

1.

Valve body

16-17

 

2.

Spindle assembly

17-18

 

3.

Piston

19-20

 

4.

Main housing

21

 

5.

Housing and valve body

21

 

6.

Output shaft

21

 

7.

Side cover

22

 

8.

Housing and side cover

23

 

9.

Adjustment of output shaft backlash

23

X.

PRESSURE, FLOW & LEAKAGE TESTS

23-25

 

1.

Relief Pressure Test - Power Steering Pump

24

 

2.

Relief Pressure Test - Power Steering Gear

24-25

XI.

TROUBLESHOOTING

25-27

2

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Contents General II. OperationMechanical Operation III Technical Data Preventive Maintenance Table of ContentsHydraulic Operation Delivery from Power Steering Gear Identification III. Technical DataDraining and Filling the System IV. Preventive MaintenancePower Steering OIL Output Shaft Boot Seal VI. Removing the Power Steering GearOutput Shaft Sector Teeth Adjustment IMPORTANT! Please ReadVII. Special Tool Requirements Output Shaft Removal10 11 Page Page Piston Removal & Disassembly Housing Disassembly Side Cover Disassembly Valve Body and Spindle DisassemblyPressure Relief Bypass Valve Disassembly Spindle Disassembly Cleaning and Inspection Output Shaft DisassemblyIX. Reassembling the Power Steering Unit InspectionSpindle Assembly Valve Body Refer to FigurePiston Assembly Housing Assembly 26 25 24 Housing & Valve Body Assembly Page PRESSURE, Flow and Leakage Tests Adjusting the Piston Sector Tooth BacklashRelief Pressure Test Power Steering Pump System Back Pressure CheckThermometer XI. Troubleshooting Preliminary ChecksRemedy SymptomTroubleshooting Chart Cause Cause