Raypak HD101 Flow Switch, High and Low Gas Pressure Switches Optional, Low Water Cut Off Optional

Page 33

The optional adjustable auto reset high limit is located behind the front panel (see Fig. 3). Adjust the setting to approx. 20°F (10°C) above desired outlet tempera- ture.

Fig. 26: High Limit — Auto Reset (Optional)

Flow Switch

Dual-purpose control shuts off heater in case of pump failure or low water flow. Mounted and wired in series with the main gas valve.

NOTE: Flow switch will not operate if flow is less than 12 gpm.

Fig. 27: Flow Switch

High and Low Gas Pressure Switches (Optional)

The low gas pressure switch (optional) connection mounts upstream of the gas valve to ensure that suffi-

cient gas pressure is present for proper regulator per- formance. The low gas pressure switch automatically shuts down the heater if gas supply drops below the recommended setting of 4.0 in. WC for natural gas, and 9.0 in. WC for propane gas.

The high gas pressure switch (optional) connection mounts down-stream of the gas valve. If the gas pres- sure regulator fails, the high gas pressure switch automatically shuts down the burner. The high gas pressure switch automatically shuts down the heater if gas manifold pressure rises above the recommended setting of 4.0 in. WC for natural gas, and 10.5 in. WC for propane gas.

Fig. 28: Gas Pressure Switch

Low Water Cut Off (Optional)

The low water cut off automatically shuts down the burner whenever water level drops below the level of the sensing probe. A 5-second time delay prevents premature lockout due to temporary conditions such as power fluctuations or air pockets.

Fig. 29: Low Water Cut Off

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Contents Installation & Operating Instructions Deletions None Contents Are important but not related to personal injury hazards Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations Angle View Component LocationsQuantity of Burners Vent Size Flue General InformationGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationIndoor/Closet Installations Equipment BaseMinimum Installed Service Clearance Outdoor Installations Outdoor InstallationsConventional Combustion Air Supply Combustion and Ventilation AirInstallations in Canada Water PipingGeneral Relief Valve Piping Reversing Water ConnectionsHydronic Heating Maximum 4 times the pipe diameter or 12, whichever is less Piping-Heating Boilers Domestic Hot Water PipingThree-Way Valves Air-Separation/Expansion TankGas Supply Connection Gas SupplyGas Pressure Regulator Electrical Power ConnectionsGas Supply Pressure Heater transformer. do not attach line voltage toSurge Protection Check the Power SourceMaking the Electrical Connections Table H Maximum Equivalent Pipe LengthConduit should not be used as the ground. There Electrical Connections Domestic Hot WaterDefinition of Appliance Categories VentingBarometric Damper Support of Vent StackVent Terminal Location Table J Vent/Air Inlet Termination Clearances US Installations Venting Configurations Venting Installation TipsNatural Draft Vertical Vent Termination Natural Draft Vertical Venting System InstallationInches Length feet Appliance CertifiedHorizontal Thru-wall Direct Vent Termination Combustion Air Inlet ModelVenting Air Intake Category Inches LengthMin./Max. Vertical Combustion Air Inlet Model Appliance CertifiedVenting Height feet Length Material Inches Min Max FeetOutdoor Installation Vertical Direct Vent System InstallationVertical Direct Vent Termination High Limit Auto Reset Optional High Limit Manual ResetControls Ignition Control ModuleFlow Switch High and Low Gas Pressure Switches OptionalLow Water Cut Off Optional Wiring DIAGRAM-MODELS HD101-HD401 HD101-HD401 Troubleshooting Initial START-UP PRE-START-UPPage Start-Up Main Burner AdjustmentGas Type Conversion on Valve Safety InspectionPost START-UP Check Follow-UpAir Filter Inspection/Removal Remove the Screws and Panel Heat Exchanger RemovalMaintenance Schedule MaintenanceSuggested Minimum Yearly Beginning of each heatingInside Combustion Air Contamination AppendixDaily MonthlyPage Important Instructions for the Commonwealth of Massachusetts Page
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HD101, HD401 specifications

Raypak is renowned for its commitment to high-quality heating solutions, with the HD101 and HD401 models standing out in their product range. These units are designed specifically for commercial applications, providing reliable and efficient hydronic heating systems. The HD series embodies innovation while addressing the unique demands of larger spaces.

One of the main features of the HD101 and HD401 is their stainless steel construction, which ensures increased durability and resistance to corrosion. This design choice enhances the longevity of the units, making them ideal for various installations in commercial or industrial settings.

Both models are equipped with a high-efficiency heat exchanger that maximizes heat transfer while minimizing energy consumption. This feature is particularly significant in today’s environmentally conscious market, as it contributes to lower operating costs and reduced carbon footprints. The heat exchangers are engineered for easy maintenance, offering simplicity when service is required.

In terms of technology, the HD101 and HD401 include advanced digital controls that allow for precise temperature regulation. This user-friendly interface enables operators to easily manage and monitor heating parameters, facilitating optimal performance and energy management.

The models also feature modulating burners that adjust their output according to the heating demand. This capacity for modulation results in smoother operation and an overall increase in efficiency, as the burners can maintain consistent temperatures without excessive energy use.

Another noteworthy characteristic is their compatibility with various control systems, including BMS (Building Management Systems). This adaptability allows for seamless integration into existing infrastructure, providing users with greater versatility and control over their heating environments.

Both the HD101 and HD401 come with advanced safety features, including flame rollback protection and pressure monitoring, ensuring safe operation even in demanding conditions. Additionally, their compact design allows for easy installation in limited spaces while still providing powerful heating capabilities.

Ultimately, the Raypak HD101 and HD401 are exceptional choices for those in need of high-efficiency commercial heating solutions. With their robust construction, advanced technology, and user-friendly features, these models promise to deliver reliable performance and energy savings for years to come. Whether for a large facility or a specific industrial application, they stand ready to meet the heating challenges of today’s commercial landscape.